The primary phase evolution of ADC12 aluminum alloy rheo-processed by mechanical rotational barrel system was studied by differential scanning calorimetry（DSC）, optical microscopy（OM） and scanning electron microsc...The primary phase evolution of ADC12 aluminum alloy rheo-processed by mechanical rotational barrel system was studied by differential scanning calorimetry（DSC）, optical microscopy（OM） and scanning electron microscopy（SEM）. The semisolid slurry analyses show that the solid fraction of ADC12 aluminum alloy increases from 0.38 to 0.43 while the roundness decreases from 0.45 to 0.38 with increasing the rotational speed from 30 to 120 r/min. When the pouring temperature decreases from 620 to 580 °C, the primary α（Al） morphology changes from spheroidal to rosette-like. Besides, the average particle size of primary phase and solid fraction increase with the decrease of pouring temperature. By rheo-diecasting process, the components with fine, spherical and uniformly distributed primary α（Al） particles were obtained, and the best microstructure was contained at the pouring temperature ranging from 595 to 605 °C. The rheo-processing feasibility of ADC12 aluminum alloy can be explained by the grains controlled growth theory, and the semisolid slurry obeys the Mullins-Sekerka criterion when solidifying in the high pressure die casting machine.展开更多
The influence of Cu content on the microstructure and hardness of near-eutectic Al-Si-xCu（x = 2%,3%,4% and 5%） was investigated.After melting Al-based alloys with different Cu contents,alloys were cast in green sand...The influence of Cu content on the microstructure and hardness of near-eutectic Al-Si-xCu（x = 2%,3%,4% and 5%） was investigated.After melting Al-based alloys with different Cu contents,alloys were cast in green sand molds at 690 °C and solidified.The solution treatment was performed at 500 °C for 7 h and then the specimens were cooled by water quenching.The samples were respectively aged at 190 °C for 5,10 and 15 h to observe the effect of aging time on the hardness of matrix.Also differential thermal analysis was used to obtain the transition temperature of the equilibrium phases at cooling rate of 30 K/min and to determine the effect of Cu content on the formation of quaternary eutectic phases and the melting point of-（Al） ＋ Si.The results show that as Cu content in the alloy increases,the hardness of matrix increases due to precipitation hardening,the melting point of -（Al） ＋ Si decreases and the amount of these eutectic phases increases,quaternary eutectic phase with melting point of 507 -C forms when Cu content is more than 2%.展开更多
基金Project(51404153) supported by the National Natural Science Foundation of China
文摘The primary phase evolution of ADC12 aluminum alloy rheo-processed by mechanical rotational barrel system was studied by differential scanning calorimetry（DSC）, optical microscopy（OM） and scanning electron microscopy（SEM）. The semisolid slurry analyses show that the solid fraction of ADC12 aluminum alloy increases from 0.38 to 0.43 while the roundness decreases from 0.45 to 0.38 with increasing the rotational speed from 30 to 120 r/min. When the pouring temperature decreases from 620 to 580 °C, the primary α（Al） morphology changes from spheroidal to rosette-like. Besides, the average particle size of primary phase and solid fraction increase with the decrease of pouring temperature. By rheo-diecasting process, the components with fine, spherical and uniformly distributed primary α（Al） particles were obtained, and the best microstructure was contained at the pouring temperature ranging from 595 to 605 °C. The rheo-processing feasibility of ADC12 aluminum alloy can be explained by the grains controlled growth theory, and the semisolid slurry obeys the Mullins-Sekerka criterion when solidifying in the high pressure die casting machine.
基金Project (2003K/20790) supported by the State Planning Organization,TurkeyProject (2009/038) supported by the Scientific Research Projects at Kocaeli University,Turkey
文摘The influence of Cu content on the microstructure and hardness of near-eutectic Al-Si-xCu（x = 2%,3%,4% and 5%） was investigated.After melting Al-based alloys with different Cu contents,alloys were cast in green sand molds at 690 °C and solidified.The solution treatment was performed at 500 °C for 7 h and then the specimens were cooled by water quenching.The samples were respectively aged at 190 °C for 5,10 and 15 h to observe the effect of aging time on the hardness of matrix.Also differential thermal analysis was used to obtain the transition temperature of the equilibrium phases at cooling rate of 30 K/min and to determine the effect of Cu content on the formation of quaternary eutectic phases and the melting point of-（Al） ＋ Si.The results show that as Cu content in the alloy increases,the hardness of matrix increases due to precipitation hardening,the melting point of -（Al） ＋ Si decreases and the amount of these eutectic phases increases,quaternary eutectic phase with melting point of 507 -C forms when Cu content is more than 2%.
