还原煤样着火温度试验测定的注意事项探讨

阐述了测定还原煤样的着火温度具有确定煤的氧化程度及煤的自燃倾向等级等作用,简述还原煤样着火温度的测定依据,结合煤的着火温度测定方法中人工测定及自动测定的样品处理及试验步骤,从亚硝酸钠的贮存、煤样的干燥、联苯胺的使用、升温速度、样品称量、煤样爆燃温度的观察等方面探讨了测定还原煤样着火温度试验时应注意的相关事项。

竖罐炼锌用还原煤的检验方法述评

介绍了竖罐炼锌用还原煤的使用标准及检验方法,分析了其不足,认为加强配煤技术及检验方法研究是竖罐炼锌技术的发展方向之一。

竖罐炼锌用还原煤配煤技术的探索

对竖罐炼锌用还原煤的配煤方法进行了探索,提出了竖罐炼锌用还原煤配煤技术的新思路。以炼焦的配煤原理指导竖罐炼锌配煤,控制煤的挥发分和粘结性,可使配煤方法更为简便。

基于还原焙烧的某海滨钛磁铁矿的钛铁分离

为了高效分离印尼某高铁钛、低硫磷海滨钛磁铁矿中的钛铁,实现资源的充分利用,采用直接还原焙烧—磨矿—弱磁选工艺对该试样进行了还原焙烧工艺技术条件研究,并对确定条件下的焙烧产物进行了不同磨矿细度下的钛铁分离验证试验。结果表明,添加剂NCS对铁还原和钛铁分离有促进作用;在烟煤A用量(与试样的质量比)为30%、NCS用量为11%、还原焙烧温度为1 250℃、还原焙烧时间为60 min、磨矿细度为-43μm占69.02%、弱磁选磁场强度为151 kA/m的情况下,可获得TFe品位为93.74%、回收率为95.91%、TiO2品位为0.45%的还原铁粉,实现了钛铁的高效分离;钛在尾矿中的富集为后续回收钛创造了条件。

Fabrication of β-Sialon/ZrN/ZrON composites using fly ash and zircon

β-Sialon/ZrN/ZrON composites were successfully fabricated by an in-situ carbothermal reduction？nitridation process with fly ash, zircon and active carbon as raw materials. The effects of raw materials composition and holding time on synthesis process were investigated, and the formation process of the composites was also discussed. The phase composition and microstructure of the composites were characterized by means of XRD and SEM. It was found that increasing carbon content in a sample and holding time could promote the formation of β-Sialon, ZrN and ZrON. The proper processing parameters to synthesize β-Sialon/ZrN/ZrON composites were mass ratio of zircon to fly ash to active carbon of 49：100：100, synthesis temperature of 1550 °C and holding time of 15 h. The average grain size ofβ-Sialon and ZrN（ZrON） synthesized at 1550 °C for 15 h reached about 2 and 1μm, respectively. The fabrication process ofβ-Sialon/ZrN/ZrON composites included the formation ofβ-Sialon and ZrO2 as well as the conversion of ZrO2 to ZrN and ZrON.

高铁锡精矿的电炉熔炼

电炉熔炼温度高而集中,对于难熔炉料及渣型选择的范围,较其他冶炼设备好。但电炉熔炼还原性气氛强,熔炼含铁高的锡精矿有其局限性,因此一般认为电炉只适宜熔炼含铁低的含锡物料。某冶炼厂在改进熔炼制度、选用新的工艺、延长炉体寿命及故障处理等方面,进行了一些探索。生产实践表明,电炉熔炼含铁高的锡精矿,还是可行的。

Behaviors of vanadium and chromium in coal-based direct reduction of high-chromium vanadium-bearing titanomagnetite concentrates followed by magnetic separation

The reduction behaviors of FeO·V2O3 and FeO·Cr2O3 during coal-based direct reduction have a decisive impact on the efficient utilization of high-chromium vanadium-bearing titanomagnetite concentrates. The effects of molar ratio of C to Fe n(C)/n(Fe) and temperature on the behaviors of vanadium and chromium during direct reduction and magnetic separation were investigated. The reduced samples were characterized by X-ray diffraction(XRD), scanning election microscopy(SEM) and energy dispersive spectrometry(EDS) techniques. Experimental results indicate that the recoveries of vanadium and chromium rapidly increase from 10.0% and 9.6% to 45.3% and 74.3%, respectively, as the n(C)/n(Fe) increases from 0.8 to 1.4. At n(C)/n(Fe) of 0.8, the recoveries of vanadium and chromium are always lower than 10.0% in the whole temperature range of 1100-1250 °C. However, at n(C)/n(Fe) of 1.2, the recoveries of vanadium and chromium considerably increase from 17.8% and 33.8% to 42.4% and 76.0%, respectively, as the temperature increases from 1100 °C to 1250 °C. At n(C)/n(Fe) lower than 0.8, most of the FeO·V2O3 and FeO·Cr2O3 are not reduced to carbides because of the lack of carbonaceous reductants, and the temperature has little effect on the reduction behaviors of FeO·V2O3 and FeO·Cr2O3, resulting in very low recoveries of vanadium and chromium during magnetic separation. However, at higher n(C)/n(Fe), the reduction rates of FeO·V2O3 and FeO·Cr2O3 increase significatly because of the excess amount of carbonaceous reductants. Moreover, higher temperatures largely induce the reduction of FeO·V2O3 and FeO·Cr2O3 to carbides. The newly formed carbides are then dissolved in the γ(FCC) phase, and recovered accompanied with the metallic iron during magnetic separation.

竖罐炼锌制团用煤的选择和配用

本文就长沙锌厂竖罐炼锌制团用煤由单一煤种改用混合用煤的数据，讨论了还原煤质量和配制对竖罐炼锌团矿质量和蒸馏效率的影响。

铅阳极泥深度还原冶炼工艺的生产实践

主要论述了铅阳极泥通过深度还原,在保证金、银、铋等贵金属还原的同时将大部分Sb金属也还原在贵铅中,减少锑金属的分散,更有利于锑金属的综合回收。

新技术与成果

一种生产氧化锌的方法,该方法以锌白炉冶炼炉渣为主要原料,辅以低成本的冶炼废锌渣或氧化锌矿,将锌白炉炉渣和冶炼废锌渣或氧化锌矿破碎后,与还原煤和粘合剂混合配料,压制成球团矿,配料时使球团矿中锌与铅、镉、砷、铜。

Conversion of Fuel-N to N2O and NOx during Coal Combustion in Combustors of Different Scale

With focus on investigating the effect of combustor scale on the conversion of fuel-N to NOx and N20, experiments are carried out in three combustors, including single coal particle combustion test rig, laboratory scale circulating fluidized-bed boiler （CFB） and full scale CFB in this work. For single coal particle combustion, the majority of f-uel-N （65%-82%） is released as NOx, while only a little （less than 8%） fuel-N yields N20. But in labora- tory scale CFB, the conversion of fuel-N to N20 is increases, but the conversion of fuel-N to NOx is quite less than that of single coal particle combustion. This is because much char in CFB can promote the NOx reduction by in- creasing N20 formation. In full scale CFB, both of the conversion of fuel-N to NOx and the conversion of fuel-N to N20 are smaller than laboratory scale CFB.

Effects of synthesis temperature and raw materials composition on preparation of β-Sialon based composites from fly ash

β-Sialon based composites were successfully prepared from fly ash and carbon black under nitrogen atmosphere by carbothermal reduction-nitridation process. Effects of heating temperature and raw materials composition on synthesis process were investigated, and the formation process of the composites was also discussed. The phase composition and microstructure of the composites were characterized by X-ray diffraction and scanning electronic microscopy. The results show that increasing heating temperature or mass ratio of carbon black to fly ash can promote the formation of β-Sialon. The β-Sialon based composites can be synthesized at 1723 K for 6 h while heating the sample with mass ratio of carbon black to fly ash of 0.56. The as-received β-Sialon in the composites exists as granular with an average particle size of 2-3 μm. The preparation process of β-Sialon based composites includes the formation of O′-Sialon, X-Sialon and β-Sialon as well as the conversion processes of O′-Sialon and X-Sialon to β-Sialon.

Effect of coal levels during direct reduction roasting of high phosphorus oolitic hematite ore in a tunnel kiln

The effect of coal levels on phosphorus removal from a high phosphorus oolitic hematite ore after direct reduction roasting have been investigated. Raw ore, coal, and a dephosphorizatiou agent were mixed and the mixture was then roasted in a tunnel kiln. The roasted products were treated by two stages of grind- ing followed by magnetic separation. XRD and SEM-EDS examination of the products was used to analyze differences in the roasted products. The results show that coal is one of the most important factors affect- ing the direct reduction roasting process. When the inner coal levels increased from 0% to 15% the iron grade decreased linearly from 94.94%to 88.81% and the iron recovery increased from 55.94% to 92.94%. At the same time the phosphorus content increased from 0.045% to 0.231%. Increasing the inner coal levels also caused more hematite to be reduced to metallic iron but the oolitic structure of the roasted product was preserved in the presence of high coal loading. The phase of the phosphorus in raw ore was not changed after direct reduction roasting. The effect of coal on the phosphorus content in the H-concentrate arises from changes in the difficulty of mechanically liberating the metallic iron from the phosphorus bearing minerals.

Effect of reducing agents on reducing atmosphere in coal-based direct reduction of beach titanomagnetite

Beach titanomagnetite(TTM)provides a cheap alternative source of Fe and Ti,but this ore is difficult to process to make suitable concentrates for the blast furnace.Recently studies showed that it is feasible to separate Fe and Ti by coal-based direct reduction.In this study,beach TTM was selected as the research object,the effects of reducing agents on reducing atmosphere in coal-based direct reduction of beach TTM were analyzed,and the role of volatiles was also studied.The results showed that when bitumite and coke were used as reducing agents of TTM,the CO produced from volatiles was involved in the reduction reaction,and the generated CO_(2) provided the raw material for the reaction of TTM.The reduction effect of bitumite was better than that of coke.The reason is that bitumite+TTM had a higher gas generation rate and produced a higher CO partial pressure,while coke+TTM had a lower gas generation rate and produced a lower CO partial pressure.When graphite was used as a reducing agent,there was a solid-solid reaction in the early stage in the reaction.With the continuous accumulation of CO_(2),the Boudouad reaction started and accelerated.Graphite+TTM also produced a higher CO partial pressure.

Effect of B2O3 addition on oxidation induration and reduction swelling behavior of chromium-bearing vanadium titanomagnetite pellets with simulated coke oven gas

The oxidation induration and reduction swelling behavior of the chromium-bearing vanadium titanomagnetite pellets (CVTP) with B2O3 addition were investigated. Besides, the reduction swelling index (RSI) and compressive strength (CS) of the reduced CVTP were also examined using the simulated coke oven gas (COG). The results suggested that the CS of CVTP was increased from 2448 to 3819.2 N, while the porosity of CVTP was decreased from 14.86% to 10.03% with the increase in B2O3 addition amounts. Moreover, the B2O3 mainly existed in the forms of TiB0.024O2 and Fe3BO5 in both CVTP and the reduced CVTP. Specifically, the CS of the reduced CVTP was elevated from 901 to 956.2 N, while the RSI was reduced from 5.87% to 3.81% as the B2O3 addition amounts were increased. Taken together, B2O3 addition would facilitate the aggregation and diffusion of metallic iron particles, which contributed to reducing the formation of metal iron whiskers and weakening the reduction swelling behavior.

Traditional Chinese Technology of Crucible Lead Smelting: A Comprehensive Study Based on Historical Records and Archaeological Findings

Crucible lead smelting, a traditional technology unique to China, refers to the production of lead by reducing lead sulfide with iron metal in crucibles. In recent years, a number of crucible lead production sites of the Liao-Jin-Yuan periods(tenth–fourteenth centuries CE) have been found in northern China, providing opportunities for the study of the technology. This paper provides a comprehensive overview of this technology based on the historical and archaeological evidence, with particular emphasis on the crucibles used. Firstly, it reviews the historical records on crucible lead smelting, and introduces, in detail, the technology used in Gansu during the Qing period(1644–1911) as well as indigenous methods used in the twentieth century;secondly, it summarizes the discoveries of crucible lead smelting sites in recent years, and reconstructs the manufacturing of crucibles and the iron reduction method by analysis of the crucible and slag;finally, it expounds the technical characteristics of crucible lead smelting, and explores the origin and development of the technology.

Effects of surface chemical properties of activated coke on selective catalytic reduction of NO with NH_3 over commercial coal-based activated coke

Surface chemical properties of typical commercial coal-based activated cokes were characterized by Xray photoelectron spectroscopy(XPS) and acid-base titration, and then the influence of surface chemical properties on catalytic performance of activated cokes of NO reduction with NH3 was investigated in a fixed-bed quartz micro reactor at 150 ℃. The results indicate that the selective catalytic reduction(SCR) activity of activated cokes with the increase of its surface acidic sites and oxygen content,obviously, a correlation between catalytic activity and surface acidic sites content by titration has higher linearity than catalytic activity and surface oxygen content by XPS. While basic sites content by acid-base titration have not correlation with SCR activity. It has been proposed that surface basic sites content measured by titration may not be on adjacent of acidic surface oxides and then cannot form of NO2-like species, thus the reaction of reduction of NO with NH3 have been retarded.

Characterization of semi-coke generated by coal-based direct reduction process of siderite

Solid wastes derived from metallurgical industries pose a significant threat to environment. The utilization and disposal of these solid wastes are the major concern in the world. Semi-coke generated in coal-based direct reduction process of iron ore is a by-product and its suitable utilization is not available so far. In order to handle it properly, the characteristics of this by-product were comprehensively investigated. A series of analysis methods were used to demonstrate its mineral compositions, petrography and physico-chemical properties. The results reveal that the semi-coke has poor washability. The fixed carbon content of semi-coke reaches 76.11% and the gross calorific value is 28.10 MJ/kg, both of which are similar to those of traditional sinter coke breeze. Also, semi-coke ash possesses lower content of SiO2, Al2O3, S and higher content of CaO and MgO, which could improve the strength of sinter ore when partially substituting for coke breeze in sintering. Semi-coke features well-development porous structure and higher reaction activity, which predicts that the sintering speed could be elevated to some extent when employing it as a partial replacement of coke breeze, so the studies further suggest that the potential adverse effect of the high reactivity on sintering process could be weakened by adequately coarsening the semi-coke's particle size.

Effects of a proline solution cover on the geochemical and mineralogical characteristics of high-sulfur coal gangue

Batch experiments tively evaluate the inhibition were conducted to compara- effects and mechanisms of a low-concentration （1%） proline solution cover on the release of pollutants from high-sulfur coal gangue. High- sulfur coal gangue was continuously immersed in a proline solution and in deionized water （as a control treatment） for 540 days. The results showed that the coal gangue in the control treatment was oxidized and generated leachate with poor water qualities, i.e., the leachate exhibited lower pH values, higher redox potential values, higher pollutant concentrations （804^2-, Fe, Mn, Cu, and Zn）, and high levels of acidophilic sulfur-oxidizing bacteria. However, compared to the control treatment, the addition of the proline solution （1%） significantly improved the water quality of the leachate by significantly reducing the Eh values, the pollutant concentrations （804^2-, Fe^2＋, Fe, Mn, Cu, and Zn）, and the activity of acidophilic sulfur-oxidiz- ing bacteria and by significantly increasing the pH value to neutral. The proline treatment significantly inhibited the oxidation of coal gangue and the release of pollutants, mainly by inhibiting the activity of acidophilic sulfur-ox- idizing bacteria and by altering the heavy metal fractions and the mineralogical characteristics. Therefore, in engi- neering practice, workers should consider using an envi- ronmental friendly aqueous proline solution cover to achieve the in-situ control of pollutant releases from coal gangue dumps.