The rapid solidification processes of liquid Cu56Zr44 alloys at different cooling rates (γ) were simulated by a molecular dynamics (MD) method. In order to assess the influence of cooling rate on the clustering t...The rapid solidification processes of liquid Cu56Zr44 alloys at different cooling rates (γ) were simulated by a molecular dynamics (MD) method. In order to assess the influence of cooling rate on the clustering tendency and degree towards icosahedrons, a ten-indices' cluster-type index method was suggested to characterize the local atomic structures in the super-cooled liquid and the rapidly solidified solid. And their clustering and ordering degrees as well as the packing density of ieosahedral clusters were also evaluated by an icosahedral clustering degree (fI), the chemical order parameter (ηαβ) and densification coefficients (D0, DI and DIS), respectively. Results show that the main local atomic configurations in Cu56Zr44 alloy system are Z12 clusters centered by Cu, and most of which are (12 0 12 0 0 0 0 0 0 0) standard icosahedra and (12 0 8 0 0 0 2 2 0 0) as well as (12 2 8 2 0 0 0 0 0 0) defective icosahedra. Below glass transition temperature (Tg), these icosahedral clusters will be coalesced to various icosahedral medium-range orders (IMROs) by IS linkages, namely, icosahedral bond, and their number N, size n, order parameter ηαβ as well as spatial distributions vary with y. As the cooling rate exceeds the critical value (γc) at which a glassy transition can take place, a lower cooling rate, e.g., γ1=10^1K/ns, is demonstrated to be favorable to uplift the number of icosahedra and enlarge the size of IMROs compared with the higher cooling rates, e.g., γ5=10^5 K/ns, and their packing density and clustering degree towards icosahedra in the rapidly solidified solid can also benefit from the slow cooling process.展开更多
The effects of rapid solidification on the microstructure and melting behavior of the Sn-8Zn-3Bi alloy were studied. The evolution of the microstructuraI characteristics of the solder/Cu joint after an isothermal agin...The effects of rapid solidification on the microstructure and melting behavior of the Sn-8Zn-3Bi alloy were studied. The evolution of the microstructuraI characteristics of the solder/Cu joint after an isothermal aging at 150 ℃ was also analyzed to evaluate the interconnect reliability. Results showed that the Bi in Sn-8Zn-3Bi solder alloy completely dissolved in the Sn matrix with a dendritic structure after rapid solidification. Compared with as-solidified Sn-8Zn-3Bi solder alloy, the melting temperature of the rapid solidified alloy rose to close to that of the Sn-Zn eutectic alloy due to the extreme dissolution of Bi in Sn matrix. Meanwhile, the adverse effect on melting behavior due to Bi addition was decreased significantly. The interfacial intermetallic compound (IMC) layer of the solder/Cu joint was more compact and uniform. Rapid solidification process obviously depressed the formation and growth of the interfacial IMC during the high-temperature aging and improved the high-temperature stability of the Sn-8Zn-3Bi solder/Cu joint.展开更多
Ultrasonic arc spray atomization (UASA) method was used to prepare high-melting-point, immiscible AgNi15 (mass fraction, %) composite particles. Sieving was used to determine the size distribution of the AgNi15 partic...Ultrasonic arc spray atomization (UASA) method was used to prepare high-melting-point, immiscible AgNi15 (mass fraction, %) composite particles. Sieving was used to determine the size distribution of the AgNi15 particles. The morphology, rapidly solidified structure and metastable solution expansion of the AgNi15 particles were analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS), respectively. The results show that the AgNi15 composite particles are spherical and well-dispersed, and the mass fractions of the particles with diameters <74μm and <55 μm are 99.5% and 98%, respectively. The rapidly solidified structure of the AgNi15 particles consists of spherical nickel-richβ(Ni)-phase particles dispersed throughout a silver-richα(Ag)-phase matrix andα(Ag)-phase nanoparticles dispersed throughout largerβ(Ni)-phase particles. The silver and nickel in the AgNi15 particles form a reciprocally extended metastable solution, and the solid solubility of nickel in the silver matrix at room temperature is in the range of 0.16%?0.36% (mole fraction).展开更多
Rapid solidification of binary Cu-22%Sn peritectic alloys and Cu-5%Sn-5%Ni-5%Ag quaternary alloys was accomplished by glass fluxing, drop tube and melt spinning methods. The undercooled, by glass fluxing method, Cu-22...Rapid solidification of binary Cu-22%Sn peritectic alloys and Cu-5%Sn-5%Ni-5%Ag quaternary alloys was accomplished by glass fluxing, drop tube and melt spinning methods. The undercooled, by glass fluxing method, Cu-22%Sn peritectic alloy was composed of a(Cu) and δ(Cu41Snll) phases. If rapidly solidified in a drop tube, the alloy phase constitution changed from α(Cu) and δ(Cu41Sn11) phases into a single supersaturated (Cu) phase with the reducing of droplet diameter, and the maximum solubility of Sn in (Cu) phase extended to 22%. The Cu-5%Sn-5%Ni-5%Ag quaternary alloy was composed of (Cu) and (Ag) phases under the containerless processing condition in a drop tube, and the solute microsegregation of (Cu) phase was obvious. When the Cu-5%Sn-5%Ni-5%Ag quaternary alloy was solidified by melt spinning method, microsegregation was suppressed and solute trapping occurred. The experimental results show that the microstructures of primary (Cu) phase in the two alloys transfer from coarse dendrites into equiaxed grains with the increase of cooling rate and undercooling, which is accompanied by the grain refinement effect.展开更多
基金Project(51071065)supported by the National Natural Science Foundation of ChinaProject(20100161110001)supported by the Specialized Research Fund for the Doctoral Program of Higher Education of China
文摘The rapid solidification processes of liquid Cu56Zr44 alloys at different cooling rates (γ) were simulated by a molecular dynamics (MD) method. In order to assess the influence of cooling rate on the clustering tendency and degree towards icosahedrons, a ten-indices' cluster-type index method was suggested to characterize the local atomic structures in the super-cooled liquid and the rapidly solidified solid. And their clustering and ordering degrees as well as the packing density of ieosahedral clusters were also evaluated by an icosahedral clustering degree (fI), the chemical order parameter (ηαβ) and densification coefficients (D0, DI and DIS), respectively. Results show that the main local atomic configurations in Cu56Zr44 alloy system are Z12 clusters centered by Cu, and most of which are (12 0 12 0 0 0 0 0 0 0) standard icosahedra and (12 0 8 0 0 0 2 2 0 0) as well as (12 2 8 2 0 0 0 0 0 0) defective icosahedra. Below glass transition temperature (Tg), these icosahedral clusters will be coalesced to various icosahedral medium-range orders (IMROs) by IS linkages, namely, icosahedral bond, and their number N, size n, order parameter ηαβ as well as spatial distributions vary with y. As the cooling rate exceeds the critical value (γc) at which a glassy transition can take place, a lower cooling rate, e.g., γ1=10^1K/ns, is demonstrated to be favorable to uplift the number of icosahedra and enlarge the size of IMROs compared with the higher cooling rates, e.g., γ5=10^5 K/ns, and their packing density and clustering degree towards icosahedra in the rapidly solidified solid can also benefit from the slow cooling process.
基金Project(50675234)supported by the National Natural Science Foundation of China
文摘The effects of rapid solidification on the microstructure and melting behavior of the Sn-8Zn-3Bi alloy were studied. The evolution of the microstructuraI characteristics of the solder/Cu joint after an isothermal aging at 150 ℃ was also analyzed to evaluate the interconnect reliability. Results showed that the Bi in Sn-8Zn-3Bi solder alloy completely dissolved in the Sn matrix with a dendritic structure after rapid solidification. Compared with as-solidified Sn-8Zn-3Bi solder alloy, the melting temperature of the rapid solidified alloy rose to close to that of the Sn-Zn eutectic alloy due to the extreme dissolution of Bi in Sn matrix. Meanwhile, the adverse effect on melting behavior due to Bi addition was decreased significantly. The interfacial intermetallic compound (IMC) layer of the solder/Cu joint was more compact and uniform. Rapid solidification process obviously depressed the formation and growth of the interfacial IMC during the high-temperature aging and improved the high-temperature stability of the Sn-8Zn-3Bi solder/Cu joint.
基金Project(2009CC010)supported by the Application Basic Research Foundation of Yunnan Province,ChinaProject(51264037)supported by the National Natural Science Foundation of China
文摘Ultrasonic arc spray atomization (UASA) method was used to prepare high-melting-point, immiscible AgNi15 (mass fraction, %) composite particles. Sieving was used to determine the size distribution of the AgNi15 particles. The morphology, rapidly solidified structure and metastable solution expansion of the AgNi15 particles were analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS), respectively. The results show that the AgNi15 composite particles are spherical and well-dispersed, and the mass fractions of the particles with diameters <74μm and <55 μm are 99.5% and 98%, respectively. The rapidly solidified structure of the AgNi15 particles consists of spherical nickel-richβ(Ni)-phase particles dispersed throughout a silver-richα(Ag)-phase matrix andα(Ag)-phase nanoparticles dispersed throughout largerβ(Ni)-phase particles. The silver and nickel in the AgNi15 particles form a reciprocally extended metastable solution, and the solid solubility of nickel in the silver matrix at room temperature is in the range of 0.16%?0.36% (mole fraction).
基金supported by the National Natural Science Foundation of China (Grant No. 50971105)the Research Fund for the Doctoral Program of Higher Education of China (Grant No. 20106102120052)the NPU Foundation for Fundamental Research (Grant No. G9KY1021)
文摘Rapid solidification of binary Cu-22%Sn peritectic alloys and Cu-5%Sn-5%Ni-5%Ag quaternary alloys was accomplished by glass fluxing, drop tube and melt spinning methods. The undercooled, by glass fluxing method, Cu-22%Sn peritectic alloy was composed of a(Cu) and δ(Cu41Snll) phases. If rapidly solidified in a drop tube, the alloy phase constitution changed from α(Cu) and δ(Cu41Sn11) phases into a single supersaturated (Cu) phase with the reducing of droplet diameter, and the maximum solubility of Sn in (Cu) phase extended to 22%. The Cu-5%Sn-5%Ni-5%Ag quaternary alloy was composed of (Cu) and (Ag) phases under the containerless processing condition in a drop tube, and the solute microsegregation of (Cu) phase was obvious. When the Cu-5%Sn-5%Ni-5%Ag quaternary alloy was solidified by melt spinning method, microsegregation was suppressed and solute trapping occurred. The experimental results show that the microstructures of primary (Cu) phase in the two alloys transfer from coarse dendrites into equiaxed grains with the increase of cooling rate and undercooling, which is accompanied by the grain refinement effect.