The microstructure and mechanical properties of Mg-10.1Gd-3.74Y-0.25Zr (mass fraction, %) alloy (GW104 alloy) cast by metal mould casting (MMC) and lost foam casting (LFC) were evaluated, respectively. It is r...The microstructure and mechanical properties of Mg-10.1Gd-3.74Y-0.25Zr (mass fraction, %) alloy (GW104 alloy) cast by metal mould casting (MMC) and lost foam casting (LFC) were evaluated, respectively. It is revealed that different forming modes do not influence the phase composition of as-cast alloy. In the as-cast specimens, the microstructures are similar and composed of α-Mg solid solution, eutectic compound of α-Mg+Mg 24 (Gd, Y) 5 and cuboid-shaped Mg 5 (Gd, Y) phase; whereas the average grain size of the alloy produced by metal mould casting is smaller than that by lost foam casting. The eutectic compound of the alloy is completely dissolved after solution treatment at 525 ℃for 6 h, while the Mg 5 (Gd, Y) phase still exists after solution treatment. After peak-ageing, the lost foam cast alloy exhibits the maximum ultimate tensile strength of 285 MPa, and metal mould cast specimen 325 MPa at room temperature, while the tensile yield strengths of them are comparable. It can be concluded that GW104 alloy cast by lost foam casting possesses similar microstructure and evidently lower mechanical strength compared with metal mould cast alloy, due to slow solidification rate and proneness to form shrinkage porosities during lost foam casting process.展开更多
Influence of heat treatment on the microstructures and mechanical properties of sand-cast Mg-4Y-2Nd-1Gd-0.4Zr magnesium alloy was investigated,and the tensile fracture mechanisms of the studied alloys under different ...Influence of heat treatment on the microstructures and mechanical properties of sand-cast Mg-4Y-2Nd-1Gd-0.4Zr magnesium alloy was investigated,and the tensile fracture mechanisms of the studied alloys under different conditions were also discussed.The results show that the optimum T4 and T6 heat treatment conditions for the as-cast Mg-4Y-2Nd-1Gd-0.4Zr alloy are 525°C,8 h and(525°C,8 h)+(225°C,16 h),respectively,with regard to the microstructure observation,DSC heating curve and mechanical properties.The hardness,yield strength,ultimate tensile strength and elongation of the Mg-4Y-2Nd-1Gd-0.4Zr alloy treated by optimum T6 heat treatment are HV91,180 MPa,297 MPa and 7.4%,respectively.Moreover,the Mg-4Y-2Nd-1Gd-0.4Zr alloys under different heat treatment conditions exhibit different tensile fracture modes.展开更多
Influence of the pouring temperature ranging from 680 to 780 ℃ on the solidification behavior, the microstructure and mechanical properties of the sand-cast Mg-10Gd-3Y-0.4Zr alloy was investigated. It was found that ...Influence of the pouring temperature ranging from 680 to 780 ℃ on the solidification behavior, the microstructure and mechanical properties of the sand-cast Mg-10Gd-3Y-0.4Zr alloy was investigated. It was found that the nucleation undercooling of the a-Mg phase increased from 2.3 to 6.3 ℃. The average a-Mg grain size increased from 44 to 71 μm, but then decreased to 46 μm. The morphology of the eutectic compound transformed from a continuous network into a discontinuous state and then subsequently into an island-like block. The volume fraction of β-Mg_24RE_5 phase increased and its morphology transformed from particle into rod-like. The increase in pouring temperature increased the solute concentration. YS increased from 138 to 151 MPa, and UTS increased from 186 to 197 MPa. The alloy poured at 750 ℃ had optimal combining strength and ductility. The fracture surface mode transformed from quasi-cleavage crack into transgranular fracture, all plus the dimple-like fracture, with the micro-porosity and the re-oxidation inclusion as major defects. The average a-Mg grain size played a main role in the YS of sand-cast Mg-10Gd-3Y-0.4Zr alloy, besides other factors, i.e. micro-porosity, morphology of eutectic compounds, re-oxidation inclusion and solute concentration.展开更多
A numerical model of foundry filling process was established based on the smoothed particle hydrodynamics(SPH)method.To mimic the constraints that the solid mold prescribes on the filling fluid,a composite treatment...A numerical model of foundry filling process was established based on the smoothed particle hydrodynamics(SPH)method.To mimic the constraints that the solid mold prescribes on the filling fluid,a composite treatment to the solid boundaries is elaborately designed.On solid boundary surfaces,boundary particles were set,which exert Lennard-Jones force on approaching fluid particles;inside the solid mold,ghost particles were arranged to complete the compact domain of near-boundary fluid particles.Water analog experiments were conducted in parallel with the model simulations.Very good agreement between experimental and simulation results demonstrates the success of model development.展开更多
Due to inadequate bearing capacity of the chemically-planted steel bar in low-strength concrete, a new mixed post-installed connection is proposed using small diameter anchoring steel bars and grouting materials toget...Due to inadequate bearing capacity of the chemically-planted steel bar in low-strength concrete, a new mixed post-installed connection is proposed using small diameter anchoring steel bars and grouting materials together to anchor the main steel bar. To investigate the feasibility of the proposed post-installed connections, a series of pull-out tests with different anchors were conducted for comparison,including fully adhesive anchors, partially adhesive anchors,grouting material anchoring connection and the new mixed post-installed connection. The experimental results of the single steel bar pull-out test show that the mixed post-installed connection can effectively enhance the bearing capacity of post-installed steel bars in low-strength concrete. The bearing capacity is increased by nearly two times with no cone-type concrete failure compared with the fully adhesive anchor. The results show that adopting the new mixed post-installed connection can ensure that joint performance meets the requirements if the space dimension is available.展开更多
The effect of thixoforming process on morphologies of silicon particles that affect fracture mode of A356 alloy was investigated.Microstructure and fracture surfaces of thixoformed samples were investigated by image a...The effect of thixoforming process on morphologies of silicon particles that affect fracture mode of A356 alloy was investigated.Microstructure and fracture surfaces of thixoformed samples were investigated by image analyzing technique and scanning electron microscopy.A new combination parameter, called silicon density ratio (SDR) index, was introduced.SDR index approximates the collective effects of morphological characteristics of silicon particles on microstructure transparency of alloy in crossing the dislocation.It is suggested that samples with lower SDR index have superior mechanical properties, especially elongation, and consequently intergranular fracture mode.On the contrary, samples with higher SDR index have inferior mechanical properties and fracture path tends to propagate along the cell boundaries leading to transgranular fracture.展开更多
With a comprehensive consideration of multiple product types, past-sequence-dependent ( p-s-d ) setup times, and deterioration effects constraints in processes of wafer fabrication systems, a novel scheduling model ...With a comprehensive consideration of multiple product types, past-sequence-dependent ( p-s-d ) setup times, and deterioration effects constraints in processes of wafer fabrication systems, a novel scheduling model of multiple orders per job(MOJ) on identical parallel machines was developed and an immune genetic algorithm(IGA) was applied to solving the scheduling problem. A scheduling problem domain was described. A non-linear mathematical programming model was also set up with an objective function of minimizing total weighted earliness-tardlness penalties of the system. On the basis of the mathematical model, IGA was put forward. Based on the genetic algorithm (GA), the proposed algorithm (IGA) can generate feasible solutions and ensure the diversity of antibodies. In the process of immunization programming, to guarantee the algorithm's convergence performance, the modified rule of apparent tardiness cost with setups (ATCS) was presented. Finally, simulation experiments were designed, and the results indicated that the algorithm had good adaptability when the values of the constraints' characteristic parameters were changed and it verified the validity of the algorithm.展开更多
In order to evaluate recycle economy of end-of-life vehicles quantitatively,an economy model based on a recycle model of end-of-life vehicles and recycle cost analysis. With a practical example of recycling engines of...In order to evaluate recycle economy of end-of-life vehicles quantitatively,an economy model based on a recycle model of end-of-life vehicles and recycle cost analysis. With a practical example of recycling engines of end-of-life vehicles ,the validity of the recycle economy model and good recycle economy of the end-of-life vehicle engine were justified. It is concluded that ① remanufacture-ability of the part or component of the vehicles; ② the organization and management level of a recycle corporation; ③ policies and regulations of the government are crucial factors to raise the recycle economy of the end-of-life vehicle.展开更多
This paper shows the results of characterising a stainless steel composite material for applications in facade engineering. A number of possible shapes generated with pneumatic stretch forming are presented as a resul...This paper shows the results of characterising a stainless steel composite material for applications in facade engineering. A number of possible shapes generated with pneumatic stretch forming are presented as a result of simulation studies. In this context a model of a possible facade combined from different shapes is created to show the optical effect of the simulated shapes. Additionally, the manufacturing of a device for pneumatic stretch forming is discussed and first results of transforming the stainless steel composite material with pneumatic stretch forming are shown.展开更多
In order to catch more process details in chemical processes, adynamic model for prediction of process trends is proposed bymodifying traditional time-series ANN (artificial neural networks)model with impulse response...In order to catch more process details in chemical processes, adynamic model for prediction of process trends is proposed bymodifying traditional time-series ANN (artificial neural networks)model with impulse response identification means. The applicationresults of the model is briefly discussed.展开更多
基金Project(2007CB613704)supported by the National Basic Research Program of China
文摘The microstructure and mechanical properties of Mg-10.1Gd-3.74Y-0.25Zr (mass fraction, %) alloy (GW104 alloy) cast by metal mould casting (MMC) and lost foam casting (LFC) were evaluated, respectively. It is revealed that different forming modes do not influence the phase composition of as-cast alloy. In the as-cast specimens, the microstructures are similar and composed of α-Mg solid solution, eutectic compound of α-Mg+Mg 24 (Gd, Y) 5 and cuboid-shaped Mg 5 (Gd, Y) phase; whereas the average grain size of the alloy produced by metal mould casting is smaller than that by lost foam casting. The eutectic compound of the alloy is completely dissolved after solution treatment at 525 ℃for 6 h, while the Mg 5 (Gd, Y) phase still exists after solution treatment. After peak-ageing, the lost foam cast alloy exhibits the maximum ultimate tensile strength of 285 MPa, and metal mould cast specimen 325 MPa at room temperature, while the tensile yield strengths of them are comparable. It can be concluded that GW104 alloy cast by lost foam casting possesses similar microstructure and evidently lower mechanical strength compared with metal mould cast alloy, due to slow solidification rate and proneness to form shrinkage porosities during lost foam casting process.
基金Project(0502)supported by the Aerospace Science and Technology Innovation Fund of China Aerospace Science and Technology CorporationProject(2007CB613701)supported by the National Basic Research Program of ChinaProject(2009AA033501)supported by the National High-tech Research and Development Program of China
文摘Influence of heat treatment on the microstructures and mechanical properties of sand-cast Mg-4Y-2Nd-1Gd-0.4Zr magnesium alloy was investigated,and the tensile fracture mechanisms of the studied alloys under different conditions were also discussed.The results show that the optimum T4 and T6 heat treatment conditions for the as-cast Mg-4Y-2Nd-1Gd-0.4Zr alloy are 525°C,8 h and(525°C,8 h)+(225°C,16 h),respectively,with regard to the microstructure observation,DSC heating curve and mechanical properties.The hardness,yield strength,ultimate tensile strength and elongation of the Mg-4Y-2Nd-1Gd-0.4Zr alloy treated by optimum T6 heat treatment are HV91,180 MPa,297 MPa and 7.4%,respectively.Moreover,the Mg-4Y-2Nd-1Gd-0.4Zr alloys under different heat treatment conditions exhibit different tensile fracture modes.
基金Project(51275295)supported by the National Natural Science Foundation of ChinaProject(USCAST2012-15)supported by the Funded Project of SAST-SJTU Joint Research Centre of Advanced Aerospace Technology,ChinaProject(20130073110052)supported by the Research Fund for the Doctoral Program of Higher Education of China
文摘Influence of the pouring temperature ranging from 680 to 780 ℃ on the solidification behavior, the microstructure and mechanical properties of the sand-cast Mg-10Gd-3Y-0.4Zr alloy was investigated. It was found that the nucleation undercooling of the a-Mg phase increased from 2.3 to 6.3 ℃. The average a-Mg grain size increased from 44 to 71 μm, but then decreased to 46 μm. The morphology of the eutectic compound transformed from a continuous network into a discontinuous state and then subsequently into an island-like block. The volume fraction of β-Mg_24RE_5 phase increased and its morphology transformed from particle into rod-like. The increase in pouring temperature increased the solute concentration. YS increased from 138 to 151 MPa, and UTS increased from 186 to 197 MPa. The alloy poured at 750 ℃ had optimal combining strength and ductility. The fracture surface mode transformed from quasi-cleavage crack into transgranular fracture, all plus the dimple-like fracture, with the micro-porosity and the re-oxidation inclusion as major defects. The average a-Mg grain size played a main role in the YS of sand-cast Mg-10Gd-3Y-0.4Zr alloy, besides other factors, i.e. micro-porosity, morphology of eutectic compounds, re-oxidation inclusion and solute concentration.
基金Project(2011006B)supported by the Open Project of National Engineering Research Center of Near-Shape Forming for Metallic Materials,ChinaProject(FJ)supported by the CAS"100 talents"Plan
文摘A numerical model of foundry filling process was established based on the smoothed particle hydrodynamics(SPH)method.To mimic the constraints that the solid mold prescribes on the filling fluid,a composite treatment to the solid boundaries is elaborately designed.On solid boundary surfaces,boundary particles were set,which exert Lennard-Jones force on approaching fluid particles;inside the solid mold,ghost particles were arranged to complete the compact domain of near-boundary fluid particles.Water analog experiments were conducted in parallel with the model simulations.Very good agreement between experimental and simulation results demonstrates the success of model development.
基金The National Natural Science Foundation of China(No.51409084)the Natural Science Foundation of Jiangsu Province(No.BK20130836)
文摘Due to inadequate bearing capacity of the chemically-planted steel bar in low-strength concrete, a new mixed post-installed connection is proposed using small diameter anchoring steel bars and grouting materials together to anchor the main steel bar. To investigate the feasibility of the proposed post-installed connections, a series of pull-out tests with different anchors were conducted for comparison,including fully adhesive anchors, partially adhesive anchors,grouting material anchoring connection and the new mixed post-installed connection. The experimental results of the single steel bar pull-out test show that the mixed post-installed connection can effectively enhance the bearing capacity of post-installed steel bars in low-strength concrete. The bearing capacity is increased by nearly two times with no cone-type concrete failure compared with the fully adhesive anchor. The results show that adopting the new mixed post-installed connection can ensure that joint performance meets the requirements if the space dimension is available.
文摘The effect of thixoforming process on morphologies of silicon particles that affect fracture mode of A356 alloy was investigated.Microstructure and fracture surfaces of thixoformed samples were investigated by image analyzing technique and scanning electron microscopy.A new combination parameter, called silicon density ratio (SDR) index, was introduced.SDR index approximates the collective effects of morphological characteristics of silicon particles on microstructure transparency of alloy in crossing the dislocation.It is suggested that samples with lower SDR index have superior mechanical properties, especially elongation, and consequently intergranular fracture mode.On the contrary, samples with higher SDR index have inferior mechanical properties and fracture path tends to propagate along the cell boundaries leading to transgranular fracture.
基金National Natural Science Foundations of China(No.61273035,No.71071115)
文摘With a comprehensive consideration of multiple product types, past-sequence-dependent ( p-s-d ) setup times, and deterioration effects constraints in processes of wafer fabrication systems, a novel scheduling model of multiple orders per job(MOJ) on identical parallel machines was developed and an immune genetic algorithm(IGA) was applied to solving the scheduling problem. A scheduling problem domain was described. A non-linear mathematical programming model was also set up with an objective function of minimizing total weighted earliness-tardlness penalties of the system. On the basis of the mathematical model, IGA was put forward. Based on the genetic algorithm (GA), the proposed algorithm (IGA) can generate feasible solutions and ensure the diversity of antibodies. In the process of immunization programming, to guarantee the algorithm's convergence performance, the modified rule of apparent tardiness cost with setups (ATCS) was presented. Finally, simulation experiments were designed, and the results indicated that the algorithm had good adaptability when the values of the constraints' characteristic parameters were changed and it verified the validity of the algorithm.
基金National Natural Science Foundation ofChina(No.50235030)
文摘In order to evaluate recycle economy of end-of-life vehicles quantitatively,an economy model based on a recycle model of end-of-life vehicles and recycle cost analysis. With a practical example of recycling engines of end-of-life vehicles ,the validity of the recycle economy model and good recycle economy of the end-of-life vehicle engine were justified. It is concluded that ① remanufacture-ability of the part or component of the vehicles; ② the organization and management level of a recycle corporation; ③ policies and regulations of the government are crucial factors to raise the recycle economy of the end-of-life vehicle.
文摘This paper shows the results of characterising a stainless steel composite material for applications in facade engineering. A number of possible shapes generated with pneumatic stretch forming are presented as a result of simulation studies. In this context a model of a possible facade combined from different shapes is created to show the optical effect of the simulated shapes. Additionally, the manufacturing of a device for pneumatic stretch forming is discussed and first results of transforming the stainless steel composite material with pneumatic stretch forming are shown.
文摘In order to catch more process details in chemical processes, adynamic model for prediction of process trends is proposed bymodifying traditional time-series ANN (artificial neural networks)model with impulse response identification means. The applicationresults of the model is briefly discussed.