The warm-hot deformation behavior of CF53 steel was studied with hot compression tests at temperature of 1 123-1 273 K and strain rate of 0. 1-20 s^-l. The activation energy for warm-hot deformation is 274. 816 kJ/mol...The warm-hot deformation behavior of CF53 steel was studied with hot compression tests at temperature of 1 123-1 273 K and strain rate of 0. 1-20 s^-l. The activation energy for warm-hot deformation is 274. 816 kJ/mol. The influences of Zener-Hollomon parameter, strain and grain size imposing on the flow stress were ana- lyzed in the temperature range of warm-hot forging. Based on the creep theory and mathematic theory of statistics, mathematical models of flow stress were obtained. The results provide a scientific basis for controlling microstruc- ture of forging process through Zener-Hollomon parameter.展开更多
Hydroforming process of a Y-shaped stainless steel tube was investigated through numerical simulation and experiments. The forming process and reasons of typical defects were analyzed with three different loading path...Hydroforming process of a Y-shaped stainless steel tube was investigated through numerical simulation and experiments. The forming process and reasons of typical defects were analyzed with three different loading paths. Thickness distribution of formed Y-shaped tube was obtained. It is shown by numerical and experimental results that the transition regions are depressed in the forming condition of low inner pressure and wrinkles occur, while fracture occurs in the forming condition of high inner pressure. After forming, the thickness in left transition fillet region is the largest, that in fight transition fillet region is thinner, and the thinnest thickness is at the top of the protrusion. The original thickness line is below the top of the protrusion. The thinning area occurs above this line, while the thickening area is below this line. The maximum thinning rate is significantly increased as the calibration pressure increases, while the maximum thickening rate remains almost unchanged.展开更多
The present research work emphasized on identifying and optimizing various significant process parameters of high pressure die casting by using QFD-Taguchi based hybrid approach in order to yield the optimum casting d...The present research work emphasized on identifying and optimizing various significant process parameters of high pressure die casting by using QFD-Taguchi based hybrid approach in order to yield the optimum casting density of the A380alloy.Identification of critical process parameters,selection of appropriate orthogonal array,analysis of means and analysis of variance are employed to study the performance characteristic of the die casting process.The most critical process parameters identified and optimized by QFD-Taguchi based hybrid approach,such as the injection pressure,the molten metal temperature,the plunger velocity(first and second stage)and the die temperature were explored in the experimental work.The results show that injection pressure is the most significant factor among the selected parameters.The contribution of the injection pressure to the variation of mean casting density is around61.483%.Confidence interval(CI)has also been estimated as0.000718for95%consistency level to validate the predicted range of optimum casting density of aforesaid alloy.展开更多
The de-manufacturing stage is an overlooked component of most current LCA (life cycle assessment) methodologies. Most of the current LCA techniques do not fully account for the usage of the product and end of life a...The de-manufacturing stage is an overlooked component of most current LCA (life cycle assessment) methodologies. Most of the current LCA techniques do not fully account for the usage of the product and end of life aspects. This paper introduces a comprehensive methodology that takes strong consideration of the inventory costs of use and end of life of the functional unit by combining manufacturing and de-manufacturing into the centerpiece of the hybrid analysis. In order to obtain this goal, a new disaggregated model was developed by enhancing current LCA hybrid methods related to life cycle inventory compilations. The new methodology is also compared to existing methodologies.展开更多
A modeling method of extended knowledge hybrid Petri nets (EKHPNs), incorporating object-oriented methods into hybrid Petri nets (HPNs), was presented and used for the representation ~d modeling of semiconductor w...A modeling method of extended knowledge hybrid Petri nets (EKHPNs), incorporating object-oriented methods into hybrid Petri nets (HPNs), was presented and used for the representation ~d modeling of semiconductor wafer fabrication flows. To model the discrete and continuous parts of a complex semiconductor wafer fabrication flow, the HPNs were introduced into the EKHPNs. Object-oriented methods were combined into the EKHPNs for coping with the complexity of the fabrication flow. Knowledge anno- tations were introduced to solve input and output conflicts of the EKHPNs. Finally, to demonstrate the validity of the EKHPN method, a real semiconductor wafer fabrication case was used to illustrate the model- ing procedure. The modeling results indicate that the proposed method can be used to model a complex semiconductor wafer fabrication flow expediently.展开更多
Rapid prototyping technology can greatly improve the actual processing industrial prototype; this paper introduces the main principle, characteristics and technology of rapid prototype manufacturing. The current rapid...Rapid prototyping technology can greatly improve the actual processing industrial prototype; this paper introduces the main principle, characteristics and technology of rapid prototype manufacturing. The current rapid prototype manufacturing products and production problems are analyzed. Because of the direct metal forming process have the characteristic of point by point, surfacing with stack molding manufacturing layer by layer, so it is suitable for complex shape parts two-dimensional or three-dimensional functionally gradient materials manufacturing.展开更多
基金The Automobile Industry Science and Tech-nology Development Fund (No3040)
文摘The warm-hot deformation behavior of CF53 steel was studied with hot compression tests at temperature of 1 123-1 273 K and strain rate of 0. 1-20 s^-l. The activation energy for warm-hot deformation is 274. 816 kJ/mol. The influences of Zener-Hollomon parameter, strain and grain size imposing on the flow stress were ana- lyzed in the temperature range of warm-hot forging. Based on the creep theory and mathematic theory of statistics, mathematical models of flow stress were obtained. The results provide a scientific basis for controlling microstruc- ture of forging process through Zener-Hollomon parameter.
基金the National Natural Science Foundation of China (Grant No.50525516)
文摘Hydroforming process of a Y-shaped stainless steel tube was investigated through numerical simulation and experiments. The forming process and reasons of typical defects were analyzed with three different loading paths. Thickness distribution of formed Y-shaped tube was obtained. It is shown by numerical and experimental results that the transition regions are depressed in the forming condition of low inner pressure and wrinkles occur, while fracture occurs in the forming condition of high inner pressure. After forming, the thickness in left transition fillet region is the largest, that in fight transition fillet region is thinner, and the thinnest thickness is at the top of the protrusion. The original thickness line is below the top of the protrusion. The thinning area occurs above this line, while the thickening area is below this line. The maximum thinning rate is significantly increased as the calibration pressure increases, while the maximum thickening rate remains almost unchanged.
基金the National Institute of Technology,Manipur,Imphal for Financial Support to carry out the experimental work of Mr.K.Ch.Apparao
文摘The present research work emphasized on identifying and optimizing various significant process parameters of high pressure die casting by using QFD-Taguchi based hybrid approach in order to yield the optimum casting density of the A380alloy.Identification of critical process parameters,selection of appropriate orthogonal array,analysis of means and analysis of variance are employed to study the performance characteristic of the die casting process.The most critical process parameters identified and optimized by QFD-Taguchi based hybrid approach,such as the injection pressure,the molten metal temperature,the plunger velocity(first and second stage)and the die temperature were explored in the experimental work.The results show that injection pressure is the most significant factor among the selected parameters.The contribution of the injection pressure to the variation of mean casting density is around61.483%.Confidence interval(CI)has also been estimated as0.000718for95%consistency level to validate the predicted range of optimum casting density of aforesaid alloy.
文摘The de-manufacturing stage is an overlooked component of most current LCA (life cycle assessment) methodologies. Most of the current LCA techniques do not fully account for the usage of the product and end of life aspects. This paper introduces a comprehensive methodology that takes strong consideration of the inventory costs of use and end of life of the functional unit by combining manufacturing and de-manufacturing into the centerpiece of the hybrid analysis. In order to obtain this goal, a new disaggregated model was developed by enhancing current LCA hybrid methods related to life cycle inventory compilations. The new methodology is also compared to existing methodologies.
基金the National Natural Science Foundation of China(No.60574054)
文摘A modeling method of extended knowledge hybrid Petri nets (EKHPNs), incorporating object-oriented methods into hybrid Petri nets (HPNs), was presented and used for the representation ~d modeling of semiconductor wafer fabrication flows. To model the discrete and continuous parts of a complex semiconductor wafer fabrication flow, the HPNs were introduced into the EKHPNs. Object-oriented methods were combined into the EKHPNs for coping with the complexity of the fabrication flow. Knowledge anno- tations were introduced to solve input and output conflicts of the EKHPNs. Finally, to demonstrate the validity of the EKHPN method, a real semiconductor wafer fabrication case was used to illustrate the model- ing procedure. The modeling results indicate that the proposed method can be used to model a complex semiconductor wafer fabrication flow expediently.
文摘Rapid prototyping technology can greatly improve the actual processing industrial prototype; this paper introduces the main principle, characteristics and technology of rapid prototype manufacturing. The current rapid prototype manufacturing products and production problems are analyzed. Because of the direct metal forming process have the characteristic of point by point, surfacing with stack molding manufacturing layer by layer, so it is suitable for complex shape parts two-dimensional or three-dimensional functionally gradient materials manufacturing.