The 8% （mass fraction） yttrium-partially-stabilized zirconia （8YSZ） ceramic was fabricated via liquid phase sintering at 1 200-1 400℃ by adding different mass ratios of CuO-16.7%TiO2 （molar fraction） as sinteri...The 8% （mass fraction） yttrium-partially-stabilized zirconia （8YSZ） ceramic was fabricated via liquid phase sintering at 1 200-1 400℃ by adding different mass ratios of CuO-16.7%TiO2 （molar fraction） as sintering aid. Relative density, microstructure, Vickers hardness and bending strength as a function of sintering temperature and additive content were investigated. The experiment results show that liquid phase sintering at low temperature can be realized through adding CUO-16.7% TiO2 to 8YSZ. The Vickers hardness and bending strength of samples with sintering aid are generally much higher than those of samples without sintering aid for all sintering temperatures, and increase with the increase of sintering temperature. When the addition content of CUO-16.7% TiO2 is beyond 0.5%, the relative density, Vickers hardness and bending strength decrease with the increase of the mass ratio of sintering aid. Low additions of sintering aid are beneficial to aiding densification; high additions of sintering aid are detrimental to the sintered properties mainly due to greater amounts of pores generated by the volatilization of oxygen with the eutectic reaction between copper oxide and titanium dioxide. It is found that the fine grain size and high relative density are two main reasons of the high bending strength and Vickers hardness of the materials.展开更多
Zirconia has been used in medical applications since last few years and an optimum and cost-effective condition in grinding zirconia has drawn industrial attention.This paper aimed to improve and control the surface i...Zirconia has been used in medical applications since last few years and an optimum and cost-effective condition in grinding zirconia has drawn industrial attention.This paper aimed to improve and control the surface integrity,flexural strength and grinding cost in grinding partially stabilized zirconia(PSZ)using a diamond grinding wheel.The phase transition and grindability of PSZ were also evaluated.Ground surfaces analysis shows that all samples subjected to the grinding presented an increase in surface integrity,and the subsurface damages 100 m below the surface were reduced from 3.4%to 0.9%.The flexural strength using 3 point bending test(3PB)shows that grinding increased the flexural strength more than 29%which is the result of higher surface integrity.The ground surfaces were analyzed using X-ray diffraction(XRD)and the results shows that T-M phase transition trend is in accordance with the surface integrity.In other words,XRD analyses prove that T-M phase transition results in higher flexural strength and surface integrity.It was also observed that in the best condition,the grinding cost was reduced by 72%.It can be concluded that controlling the grinding condition in grinding PSZ will result in the increase of the surface integrity and flexural strength.A mathematical model was created to find an optimum condition using response surface method(RSM).It is observed that feed rate has greater effect on the outputs rather than depth of cut.展开更多
基金Project(200805331062) supported by the Research Fund for the Doctoral Program of Higher Education of ChinaProject(2010FJ4061) supported by the Science and Technology Program of Hunan Province,China
文摘The 8% （mass fraction） yttrium-partially-stabilized zirconia （8YSZ） ceramic was fabricated via liquid phase sintering at 1 200-1 400℃ by adding different mass ratios of CuO-16.7%TiO2 （molar fraction） as sintering aid. Relative density, microstructure, Vickers hardness and bending strength as a function of sintering temperature and additive content were investigated. The experiment results show that liquid phase sintering at low temperature can be realized through adding CUO-16.7% TiO2 to 8YSZ. The Vickers hardness and bending strength of samples with sintering aid are generally much higher than those of samples without sintering aid for all sintering temperatures, and increase with the increase of sintering temperature. When the addition content of CUO-16.7% TiO2 is beyond 0.5%, the relative density, Vickers hardness and bending strength decrease with the increase of the mass ratio of sintering aid. Low additions of sintering aid are beneficial to aiding densification; high additions of sintering aid are detrimental to the sintered properties mainly due to greater amounts of pores generated by the volatilization of oxygen with the eutectic reaction between copper oxide and titanium dioxide. It is found that the fine grain size and high relative density are two main reasons of the high bending strength and Vickers hardness of the materials.
文摘Zirconia has been used in medical applications since last few years and an optimum and cost-effective condition in grinding zirconia has drawn industrial attention.This paper aimed to improve and control the surface integrity,flexural strength and grinding cost in grinding partially stabilized zirconia(PSZ)using a diamond grinding wheel.The phase transition and grindability of PSZ were also evaluated.Ground surfaces analysis shows that all samples subjected to the grinding presented an increase in surface integrity,and the subsurface damages 100 m below the surface were reduced from 3.4%to 0.9%.The flexural strength using 3 point bending test(3PB)shows that grinding increased the flexural strength more than 29%which is the result of higher surface integrity.The ground surfaces were analyzed using X-ray diffraction(XRD)and the results shows that T-M phase transition trend is in accordance with the surface integrity.In other words,XRD analyses prove that T-M phase transition results in higher flexural strength and surface integrity.It was also observed that in the best condition,the grinding cost was reduced by 72%.It can be concluded that controlling the grinding condition in grinding PSZ will result in the increase of the surface integrity and flexural strength.A mathematical model was created to find an optimum condition using response surface method(RSM).It is observed that feed rate has greater effect on the outputs rather than depth of cut.
