基于重油高效催化裂解(RTC)装置的工艺特点和产物分布需求,兼顾对开工催化剂流化性能、物化性能的要求,科学混配优选平衡剂组分、定制新鲜剂组分和惰性助剂,开发了定制开工剂TSC-R1。与传统的开工剂相比,定制开工剂物性指标优异,具有更...基于重油高效催化裂解(RTC)装置的工艺特点和产物分布需求,兼顾对开工催化剂流化性能、物化性能的要求,科学混配优选平衡剂组分、定制新鲜剂组分和惰性助剂,开发了定制开工剂TSC-R1。与传统的开工剂相比,定制开工剂物性指标优异,具有更高的丙烯因子和更低的焦炭选择性,可以快速匹配目标装置的开工需求。在中国石化安庆分公司3.00 Mt a RTC装置上的工业应用表明,装置调整时间大幅缩短,装置仅需7 d即可达到稳定运行状态催化剂反应活性快速达到平稳,有助于装置的产品分布更快地达到设计工况,保证经济效益。展开更多
This paper investigated the secondary cracking of gasoline and diesel from the catalytic pyrolysis of Daqing atmospheric residue on catalyst CEP-1 in a fluidized bed reactor.The results show that the secondary crackin...This paper investigated the secondary cracking of gasoline and diesel from the catalytic pyrolysis of Daqing atmospheric residue on catalyst CEP-1 in a fluidized bed reactor.The results show that the secondary cracking reactivity of gasoline and diesel is poor,and the yield of total light olefins is only about 10%(by mass).As reaction temperature increases,ethylene yield increases,butylene yield decreases,and propylene yield shows a maximum.The optimal reaction temperature is about 670℃for the production of light olefins.With the enhance- ment of catalyst-to-oil mass ratio and steam-to-oil mass ratio,the yields of light olefins increase to some extent. About 6.30%of the mass of total aromatic rings is converted by secondary cracking,indicating that aromatic hy- drocarbons are not easy to undergo ring-opening reactions under the present experimental conditions.展开更多
A well core-shell composite of Y@meso-Al with a mesoporous alumina shell and a Y zeolite core was synthesized. The mesoporous alumina shell has a wormhole-like structure with large mesopores. The prepared catalytic cr...A well core-shell composite of Y@meso-Al with a mesoporous alumina shell and a Y zeolite core was synthesized. The mesoporous alumina shell has a wormhole-like structure with large mesopores. The prepared catalytic cracking catalyst using this composite has exhibited excellent catalytic performance for heavy oil cracking thanks to its favorable physicochemical properties, such as high surface area, large pore volume and outstanding acid sites accessibility for large molecules provided by the composite. In comparison with the reference catalyst using pure Y zeolite, the oil conversion achieved by the above-mentioned catalyst increased by 2.73 percentage points, while the heavy oil yield and coke yield decreased by 2.23 percentage points and 1.28 percentage points, respectively, with the light oil yield increasing by 2.27 percentage points.展开更多
The paper focuses on removing catalyst solids from oil slurry using 10 mm hydrocyclones, and aims to test the feasibility of the solution. An industrial sidetrack tester of residual oil separation by hydrocyclones was...The paper focuses on removing catalyst solids from oil slurry using 10 mm hydrocyclones, and aims to test the feasibility of the solution. An industrial sidetrack tester of residual oil separation by hydrocyclones was set up in 1.8 Mt/a resid fluid catalytic cracking (RFCC) unit, the effect of pressure drop, separation efficiency and inlet flowrate were studied. It was observed that an increase in feed flowrate will decrease the pressure drop ratio, and with an increase in feed flowrate, separation efficiency increases gradually. Under the condition that feed fiowrate was ranging from 250L/h to 270L/h, the separation efficiency was 45.77%-82.80%, the recovery rate of catalyst solid panicles was increased from 10 20% of electrostatic catalyst separator to 50 80%. Thus, it is feasible to separate the slurry by using the miniature hydrocyclones in RFCC unit.展开更多
文摘基于重油高效催化裂解(RTC)装置的工艺特点和产物分布需求,兼顾对开工催化剂流化性能、物化性能的要求,科学混配优选平衡剂组分、定制新鲜剂组分和惰性助剂,开发了定制开工剂TSC-R1。与传统的开工剂相比,定制开工剂物性指标优异,具有更高的丙烯因子和更低的焦炭选择性,可以快速匹配目标装置的开工需求。在中国石化安庆分公司3.00 Mt a RTC装置上的工业应用表明,装置调整时间大幅缩短,装置仅需7 d即可达到稳定运行状态催化剂反应活性快速达到平稳,有助于装置的产品分布更快地达到设计工况,保证经济效益。
基金Supported by the Major Research Plan of Ministry of Education of China(No.307008).
文摘This paper investigated the secondary cracking of gasoline and diesel from the catalytic pyrolysis of Daqing atmospheric residue on catalyst CEP-1 in a fluidized bed reactor.The results show that the secondary cracking reactivity of gasoline and diesel is poor,and the yield of total light olefins is only about 10%(by mass).As reaction temperature increases,ethylene yield increases,butylene yield decreases,and propylene yield shows a maximum.The optimal reaction temperature is about 670℃for the production of light olefins.With the enhance- ment of catalyst-to-oil mass ratio and steam-to-oil mass ratio,the yields of light olefins increase to some extent. About 6.30%of the mass of total aromatic rings is converted by secondary cracking,indicating that aromatic hy- drocarbons are not easy to undergo ring-opening reactions under the present experimental conditions.
基金financially supported by the Department of Science and Technology Management of Petro China (No. 2011B-2404-0102)
文摘A well core-shell composite of Y@meso-Al with a mesoporous alumina shell and a Y zeolite core was synthesized. The mesoporous alumina shell has a wormhole-like structure with large mesopores. The prepared catalytic cracking catalyst using this composite has exhibited excellent catalytic performance for heavy oil cracking thanks to its favorable physicochemical properties, such as high surface area, large pore volume and outstanding acid sites accessibility for large molecules provided by the composite. In comparison with the reference catalyst using pure Y zeolite, the oil conversion achieved by the above-mentioned catalyst increased by 2.73 percentage points, while the heavy oil yield and coke yield decreased by 2.23 percentage points and 1.28 percentage points, respectively, with the light oil yield increasing by 2.27 percentage points.
文摘The paper focuses on removing catalyst solids from oil slurry using 10 mm hydrocyclones, and aims to test the feasibility of the solution. An industrial sidetrack tester of residual oil separation by hydrocyclones was set up in 1.8 Mt/a resid fluid catalytic cracking (RFCC) unit, the effect of pressure drop, separation efficiency and inlet flowrate were studied. It was observed that an increase in feed flowrate will decrease the pressure drop ratio, and with an increase in feed flowrate, separation efficiency increases gradually. Under the condition that feed fiowrate was ranging from 250L/h to 270L/h, the separation efficiency was 45.77%-82.80%, the recovery rate of catalyst solid panicles was increased from 10 20% of electrostatic catalyst separator to 50 80%. Thus, it is feasible to separate the slurry by using the miniature hydrocyclones in RFCC unit.