In order to investigate the effects of pockets in the porthole die on the metal flow,temperature at the die bearing exit and the extrusion load were contrasted with the traditional die design without the pockets in th...In order to investigate the effects of pockets in the porthole die on the metal flow,temperature at the die bearing exit and the extrusion load were contrasted with the traditional die design without the pockets in the lower die.Two different multi-hole porthole dies with and without pockets in lower die were designed.And the extrusion process was simulated based on the commercial software DEFORM-3D.The simulation results show that the pockets could be used to effectively adjust the metal flow and especially benefit to the metal flow under the legs.In addition,the maximum temperature at the die bearing and the peak extrusion load decrease,which indicates the possibility of increasing the extrusion speed and productivity.展开更多
A novel extrusion-shearing(ES) composite process was designed to fabricate fine-grained, high strength and tough magnesium alloy. The structural parameters of an ES die were optimized by conducting an orthogonal simul...A novel extrusion-shearing(ES) composite process was designed to fabricate fine-grained, high strength and tough magnesium alloy. The structural parameters of an ES die were optimized by conducting an orthogonal simulation experiment using finite element software Deform-3D, and Mg-3 Zn-0.6 Ca-0.6 Zr(ZXK310) alloy was processed using the ES die. The results show that the optimized structural parameters of ES die are extrusion angle(α) of 90°, extrusion section height(h) of 15 mm and inner fillet radius(r) of 10 mm. After ES at an extrusion temperature and a die temperature of 350 °C, ZXK310 alloy exhibited good ES forming ability, and obvious dynamic recrystallization occurred in the forming area. The grain size decreased from 1.42 μm of extrusion area to 0.85 μm of the forming area. Owing to the pinning of second phase and formation of ultrafine grains, the tensile strength, yield strength and elongation of alloy reached 362 MPa, 289 MPa and 21.7%, respectively.展开更多
In this paper, for the tool wear problem of the cutting process, the study on improving tool life has been done through the analysis of the Seebeck effect in the efficient turning process. The generation principle of ...In this paper, for the tool wear problem of the cutting process, the study on improving tool life has been done through the analysis of the Seebeck effect in the efficient turning process. The generation principle of the self-excited electric current in the cutting process is studied, and also its effect on the life of the turning cutter is studied, so as to reveal the mechanism of the self-excited electric current accelerating the wear of cutting tools. The study results show that the self-excited electric current which is generated during the cutting process is one of the main reasons that cause both the accelerated hardening and the low life of cutting tools to happen. Thus, if the generation of self-excited current is avoided and reduced, the cutting performance of cutting tools can be effectively improved, so to improve the tool life. The study can provide the anti-friction and anti-wear theory basis for the design of the efficient cutting tools.展开更多
基金Project(2007BAE38B00) supported by the National Key Technology R&D Program in the 11th Five Year Plan of China
文摘In order to investigate the effects of pockets in the porthole die on the metal flow,temperature at the die bearing exit and the extrusion load were contrasted with the traditional die design without the pockets in the lower die.Two different multi-hole porthole dies with and without pockets in lower die were designed.And the extrusion process was simulated based on the commercial software DEFORM-3D.The simulation results show that the pockets could be used to effectively adjust the metal flow and especially benefit to the metal flow under the legs.In addition,the maximum temperature at the die bearing and the peak extrusion load decrease,which indicates the possibility of increasing the extrusion speed and productivity.
基金supported by Liaoning Revitalization Talents Program, China (XLYC1807021)Joint Research Fund of Liaoning - Shenyang National Laboratory for Materials Science, China (2019JH3/30100014)+1 种基金Innovation Talent Program in Sciences and Technologies for Young and Middle-aged Scientists of Shenyang, China (RC200414)Scientific Research Fund of Liaoning Provincial Department of Education, China (LJGD2020008)
文摘A novel extrusion-shearing(ES) composite process was designed to fabricate fine-grained, high strength and tough magnesium alloy. The structural parameters of an ES die were optimized by conducting an orthogonal simulation experiment using finite element software Deform-3D, and Mg-3 Zn-0.6 Ca-0.6 Zr(ZXK310) alloy was processed using the ES die. The results show that the optimized structural parameters of ES die are extrusion angle(α) of 90°, extrusion section height(h) of 15 mm and inner fillet radius(r) of 10 mm. After ES at an extrusion temperature and a die temperature of 350 °C, ZXK310 alloy exhibited good ES forming ability, and obvious dynamic recrystallization occurred in the forming area. The grain size decreased from 1.42 μm of extrusion area to 0.85 μm of the forming area. Owing to the pinning of second phase and formation of ultrafine grains, the tensile strength, yield strength and elongation of alloy reached 362 MPa, 289 MPa and 21.7%, respectively.
基金Sponsored by the National Natural Science Foundation of China (Grant No. 51075108,51205095)the Key Project of Chinese Ministry of Education(Grant No.209034)+1 种基金the Natural Science Foundation of Heilongjiang Province (Grant No. E200919)the Support Program for Key Youth (GrantNo. 1154G39)
文摘In this paper, for the tool wear problem of the cutting process, the study on improving tool life has been done through the analysis of the Seebeck effect in the efficient turning process. The generation principle of the self-excited electric current in the cutting process is studied, and also its effect on the life of the turning cutter is studied, so as to reveal the mechanism of the self-excited electric current accelerating the wear of cutting tools. The study results show that the self-excited electric current which is generated during the cutting process is one of the main reasons that cause both the accelerated hardening and the low life of cutting tools to happen. Thus, if the generation of self-excited current is avoided and reduced, the cutting performance of cutting tools can be effectively improved, so to improve the tool life. The study can provide the anti-friction and anti-wear theory basis for the design of the efficient cutting tools.