俄罗斯黄金冶金技术发展局部

概括介绍俄罗斯金冶金技术发展状况 。

FGH97镍基粉末冶金高温合金电镀铬

研究了镀前喷砂、活化、预镀镍及电镀给电方式对FGH97粉末冶金高温合金零件镀铬层结合力的影响,得到较佳的电镀铬工艺。

金湿法冶金中的金银分离

本文概述了氰化堆金原理及硫化碱(Na2S)作为分离剂的起因,生产实践表明,使用硫化碱(Na2S)作为金湿法冶金中的金银分离剂是正确的,它既简化了工艺流程又缩短了工艺时间,同时降低了劳动强度和单位生产成本,其效果是显而易见的。

基于多PCA模型的过程监测方法

传统PCA监测方法是依赖于生产过程数据信息的建模方法,生产过程的机理知识等信息很难融入其中。在传统仅依赖过程数据的PCA监测方法基础上,提出了一种将由机理知识或机理模型获得的深层次数据信息用于过程监测的新方法。深层次数据信息的融入,大大提高了基于入方法的过程监测模型的过程监测及故障诊断能力。数值仿真以及金的湿法冶金过程实例仿真表明,所提出的方法不仅降低了对生产过程数据的依赖程度,同时大大提高了过程监测模型的监测能力。

Microstructure and mechanical properties of Ti-45Al-5.5(Cr,Nb,B,Ta) alloy sintered at different SPS temperatures

TiAl alloy bulk samples with the composition of Ti-45Al-5.5(Cr,Nb,B,Ta) (mole fraction, %) were prepared by high energy mechanical milling and spark plasma sintering (SPS) and then heat treatment. The microstructure and mechanical properties after heat treatment of TiAl alloy prepared by SPS at different temperatures were studied. The results showed that the morphology of high energy mechanically milled powder was irregular and the average grain size was about decades micrometers. X-ray diffraction analysis showed that the mechanically milled powder was composed of two phases of TiAl and Ti3Al. The main phase of TiAl and few phases of Ti3Al and TiB2 were observed in the SPS bulk samples of Ti-45Al-5.5(Cr,Nb,B,Ta) alloy. For samples sintered at 900 °C and 1000 °C, the microstructure was duplex structure with some fine equiaxed gamma grains and thin needly TiB2 phases. With the SPS temperature increasing from 900 °C to 1000 °C, the micro-hardness was changed little, the compression strength increased from 1812 MPa to 2275 MPa and the compression ratio increased from 22.66% to 25.59%. The fractography results showed that the compression fracture transform of the SPS Ti-45Al-5.5(Cr,Nb,B,Ta) alloy was rgranular rupture.

Phase transformation and damping behavior of lightweight porous TiNiCu alloys fabricated by powder metallurgy process

Porous TiNiCu ternary shape memory alloys （SMAs） were successfully fabricated by powder metallurgy method. The microstructure, martensitic transformation behavior, damping performance and mechanical properties of the fabricated alloys were intensively studied. It is found that the apparent density of alloys decreases with increasing the Cu content, the porous Ti50Ni40Cu10 alloy exhibits wide endothermic and exothermic peaks arisen from the hysteresis of martensitic transformations, while the porous Ti50Ni30Cu20 alloy shows much stronger and narrower endothermic and exothermic peaks owing to the B2-B19 transformation taking place easily. Moreover, the porous Ti50Ni40Cu10 alloy shows a lower shape recovery rate than the porous Ti50Ni50 alloy, while the porous Ti50Ni30Cu20 alloy behaves reversely. In addition, the damping capacity （or internal friction, IF） of the porous TiNiCu alloys increases with increasing the Cu content. The porous Ti50Ni30Cu20 alloy has very high equivalent internal friction, with the maximum equivalent internal friction value five times higher than that of the porous Ti50Ni50 alloy.

Low-temperature purification process of metallurgical silicon

The removal of B and P consumes most of heat energy in Si metallurgical purification process for solar-grade Si. Metal-liquating purification of metallurgical grade silicon （MG-Si）, also called Si-recrystallization from metal liquid, was a potential energy-saving method for the removal of B and P efficiently, since Si could be melted at lower temperature by alloying with metal. The selection criteria of metal-liquating system was elaborated, and Al, Sn and In were selected out as the optimum metallic mediums. For Sn-Si system, the segregation coefficient of B decreased to 0.038 at 1 500 K, which was much less than 0.8 at the melting point of Si. The mass fraction of B was diminished from 15×10^-6 to 0.1×10^-6 as MG-Si was purified by twice, while that of most metallic elements could be decreased to 0.1×10^-6 by purifying just once. During the metal-liquating process, the formation of compounds between impurity elements and Si was also an important route of impurity removal. Finally, one low-temperature metallurgical process based on metal-liquating method was proposed.

Microstructures of PM Ti-45Al-10Nb alloy fabricated by reactive sintering

Powder metallurgy Ti-45Al-10 Nb alloys was successfully fabricated by reactive sintering of milled powders at 1350 °C for 2 h in vacuum. The microstructure, in particular, constituent phases, grain size, precipitates of the product was investigated in detail. The results indicate that a double phase γ＋α2 microstructure containing Ti2 Al C precipitate is obtained under the sintering condition, and the alloy exhibits a fine and homogenous microstructure compared with traditional Ti Al base. In fine grain structure, the average grain sizes for the γ and α2 phases are（2.3±0.05） and（5.6±0.05） μm, respectively. Additionally, numerous dislocations are observed in the alloy, and the dislocation density in γ phase is significantly higher than that in α2 phase. The formation mechanisms of the dislocation in the present alloy were also discussed in detail.

Flow behavior and processing map of PM Ti-47Al-2Cr-0.2Mo alloy

The flow stress features of PM Ti-47Al-2Cr-0.2Mo alloy were studied by isothermal compression in the temperature range from 1000 to 1150 °C with strain rates of 0.001-1 s-1 on Gleeble-1500 thermo-simulation machine.The results show that the deformation temperature and strain rate have obvious effects on the flow characteristic,and the flow stress increases with increasing strain rate and decreasing temperature.The processing maps under different deformation conditions were established.The processing maps of this alloy are sensitive to strains.The processing map at the strain of 0.5 exhibits two suitable deformation domains of 1000-1050 °C at 0.001-0.05 s-1 and 1050-1125 °C at 0.01-0.1 s-1.The optimum parameters for hot working of the alloy are deformation temperature of 1000 °C and strain rate of 0.001 s-1 according to the processing map and microstructure at true strain of 0.5.

有色铜冶炼行业的清洁生产分析

针对铜冶炼行业的现状，从工艺、设备、原材料、生产过程的控制和管理等方面，阐述了清洁生产是预防和控制污染，实行可持续发展的必由之路，并就存在的问题提出自己的见解。

Microstructure and mechanical properties of powder metallurgy Ti-Al-Mo-V-Ag alloy

The Ti-Al-Mo-V-Ag α＋β alloys were processed by powder metallurgy（PM） using the blended elemental（BE） technique.The effects of Ag addition and sintering temperature on microstructure and properties of the Ti-5Al-4Mo-4V alloys were investigated using X-ray diffraction,optical microscope,scanning electron microscope and mechanical properties tests.The results show that adding Ag element increases the relative density and improves the mechanical properties of PM Ti-5Al-4Mo-4V alloy.After sintering at 1 250 ℃ for 4 h,the relative density and compression strength of Ti-5Al-4Mo-4V-5Ag alloy are 96.3% and 1 656 MPa,respectively.

Tribological behaviors of Fe-Al-Cr-Nb alloyed layer deposited on 45 steel via double glow plasma surface metallurgy technique

Double glow plasma surface metallurgy technique was used to fabricate a Fe?Al?Cr?Nb alloyed layer onto the surface of the 45 steel. The microstructures and composition of th?eA Fl?eCr?Nb alloyed layer were analyzed by scanning electronic microscopy, X-ray diffraction and energy dispersive spectroscopy. The results indicate thatthe 20 μm alloyed layer is homogeneous and compact. The alloyed elements exhibit a gradient distribution along the cross section. Microhardness and nanoindentation tests imply that the surface hardness of the alloyed layer reaches HV 580, which is almost 2.8 times that of the substrate. Compared with the substrate, the alloyed layer has a much smaller displacement and a larger elastic modulus. According to the friction and wear tests at room temperature, the? FeAl?Cr?Nb alloyed layer has lower friction coefficient and less wear mass, implying that the Fe?Al?Cr?Nb alloyed layer can effectively improve the surface hardness and wear resistance of the substrate.

In vitro degradation and cytotoxicity of Mg-5Zn-0.3Ca/n HA biocomposites prepared by powder metallurgy

Mg-5Zn-0.3Ca/nHA biocomposites were prepared from pure Mg,Zn,Ca and nano-hydroxyapatite(nHA)powders by powder metallurgy method.The effect of various mass fractions of nHA(1%,2.5%,5%)as reinforcement on the corrosion properties of Mg-5Zn-0.3Ca alloy was investigated.The corrosion resistance of biocomposite samples was investigated by immersion tests and electrochemical techniques in SBF solution.The results showed that the corrosion resistance of Mg alloy was improved by adding 1%and 2.5%nHA.Bioactive nHA motivated the formation of stable phosphate and carbonate layers on surface and improved corrosion resistance of nanocomposites.However,addition of large contents of nHA in Mg alloy as reinforcement increased the density of this precipitated layer,so gases produced from localized corrosion were accumulated underneath this layer and decreased its adhesiveness and lowered its corrosion resistance.Indirect cytotoxicity evaluation for Mg alloy and its nanocomposites also showed that their extraction was not toxic and nanocomposite with 1%nHA indicated almost similar behavior as negative control.

Effect of Si/Ti additions on physico-mechanical and chemical properties of FeNiCrCo high entropy alloys manufactured by powder metallurgy technique

FeNiCrCoSi_(x) and FeNiCrCoTi_(x)(x=0,0.3,0.6,and 0.9 wt.%)high entropy alloys(HEAs)were prepared via the powder metallurgy technique.A homogenous distribution of the elements in all alloys due to the formation of a solid solution phase is observed.The density and hardness of the prepared HEAs are improved by Si and Ti additions,compared to FeNiCrCo HEA.The wear rate of the prepared alloys was studied at different loads and the results indicate that the alloys that contain 0.3 wt.%Si and 0.9 wt.%Ti have the lowest wear rates.X-ray diffraction,SEM,and EDX were used to understand the phases,grain sizes,and microstructures in different investigated HEAs.The effects of Si and Ti content on the corrosion behavior and surface morphologies of sintered FeNiCrCoSi_(x) and FeNiCrCoTi_(x) HEAs were studied by immersion in H_(2)SO_(4),HNO_(3),and HCl solutions.Uniform corrosion and localized pitting are observed in different sizes in the corrosive media used.Because of the smaller pit size and the reduced pit density,the FeNiCrCoSi_(0.3) HEA has an excellent microstructure.

Research and development trends of hydrometallurgy:An overview based on Hydrometallurgy literature from 1975 to 2019

Modern hydrometallurgy has been developing for more than 100 years and the related articles keep piling up.Based on a bibliometric analysis of the articles in Hydrometallurgy,the most authoritative journal in the field of hydrometallurgy,we try to catch the research and development trends from a global perspective.Firstly,keywords burstness shows that rare earth,recycling,lithium,ionic liquid,and thorium are the hotspots in recent years,and the economic and technological reasons behind them were discussed in depth.Secondly,the proportion of biohydrometallurgy grows fast from 5%to 13%and the related articles are almost all about bioleaching.There are some new directions such as direct preparation of materials in hydrometallurgical processes and ion-imprinted techniques.Thirdly,the advanced instrument analysis methods such as XAFS(X-ray absorption fine structure),gene sequencing,and micro-CT promote the deep understanding of hydrometallurgy mechanism.Finally,the cooperation network and contribution of the main institutes were mapped.

Application of ionic liquids in hydrometallurgy of nonferrous metals

Ionic liquids as green solvents have shown important application in the extraction and separation of nonferrous metals.The new application perspective,the important fundamental and the applied studies of the extraction and separation of nonferrous metals in ionic liquids,including the dissolution and corrosion of metal and metal oxide,hydrometallurgy of chalcopyrite and metallic oxidized ore,and extraction and separation of metal ions,are introduced.

Thermodynamic and kinetic of iodine-iodide leaching in gold hydrometallurgy

The thermodynamic equilibria and kinetic aspect of gold dissolution in iodine-iodide leaching were studied with emphasis on the effects of pH value and temperature on the system.The results of thermodynamic analysis of iodine in aqueous solution were given and numerous forms of iodine exist mainly in the acid region of pH values.An increase of the potential of the system results in an increase of iodine speciation.The oxidizing potential of the system will increase by the addition of element iodine.The IO^(3-)anions are stable in the potential range from-2.0 to-0.75 V and at pH value greater than 12.1.An increase of the temperature shifts boundaries of existence of various iodine species in the acid region of pH values.Some of them become unstable.The determined values of the diffusion coefficients and the thickness of the diffusion boundary layer,as well as the solvent concentration on the disc surface(14 mg/L) indicate that the process proceeds in the external diffusion region.Thus,while choosing the conditions of leaching from gold-containing materials of different origins of iodide solvents,it is necessary to carry out the process within the acidic region of pH values,where I^-,I_3^- and IO_4^- ions are capable to form complex compounds with metals.

Comparison of Cu−Al−Ni−Mn−Zr shape memory alloy prepared by selective laser melting and conventional powder metallurgy

This work aimed to investigate and critically analyze the differences in microstructural features and thermal stability of Cu−11.3Al−3.2Ni−3.0Mn−0.5Zr shape memory alloy processed by selective laser melting(SLM)and conventional powder metallurgy.PM specimens were produced by sintering 106−180μm pre-alloyed powders under an argon atmosphere at 1060°C without secondary operations.SLM specimens were consolidated through melting 32−106μm pre-alloyed powders on a Cu−10Sn substrate.Mechanical properties were measured through Vickers hardness testing.Differential scanning calorimetry was conducted to assess the martensitic transformation temperatures.X-ray diffraction patterns were collected to identify the metallurgical phases.Optical and scanning electron microscopy was used to analyze the microstructural features.b′1 martensite was found,irrespective of the processing route,although coarser martensitic variants were present in PM-specimens.In conventional powder metallurgy samples,intergranular eutectoid constituents and stabilized austenite also formed at room temperature.PM-specimens showed similar average hardness values to the SLM-specimens,albeit with high standard deviation linked to the porosity.The specimens processed by SLM showed reversible martensitic transformation(T0=171°C).PM-processed specimens did not show shape memory effects.

Age-hardening behavior and microstructure of Cu-15Ni-8Sn-0.3Nb alloy prepared by powder metallurgy and hot extrusion

Cu-15Ni-8Sn-0.3Nb alloy rods were prepared by means of powder metallurgy followed by hot extrusion.Element maps obtained by electron probe micro analyzer(EPMA)showed that Nb-rich phases were formed and distributed within grains and at grain boundaries of the Cu-15Ni-8Sn-0.3Nb alloy.Transmission electron microscope(TEM)results indicated that there was no obvious orientation relationship between these phases and the matrix.Spinodal decomposition and ordering transformation appeared at early stages of aging at400°C and caused significant strengthening.Cu-15Ni-8Sn-0.3Nb alloy exhibited both higher strength(ultimate tensile strength>1030MPa)and higher tensile ductility(elongation>9.1%)than Cu-15Ni-8Sn alloy after aging treatment.The improvement was caused by Nb-rich phases at grain boundaries which led o the refinement of grain size and postponed the growth of discontinuous precipitates during aging.