微合金化金基材料的研究进展

微合金化技术作为一种能够开发金属潜能、优化金属性能的新型冶金技术,近年来在金基材料的应用和开发中得到了广泛应用。从组织结构和原子形态2个角度出发,论述了金基材料微合金化技术的机制,详细介绍了黄金微合金化技术的发展历程和研究现状,并对比了金基材料在不同微量元素作用下所表现出的性能差异。结果表明:稀土元素兼具良好的固溶强化效果、第二项强化效果和细晶强化效果,是当前优化金基材料性能的主要微量元素;微合金化金基材料越来越广泛地应用于黄金首饰、芯片封装、航天材料和医疗器材等领域;建立能够科学预测金基材料微观形态和性能的数学模型,获得最佳补口元素类型及配比,从而高效制备出具理想性能的金基材料,将成为未来微合金化金基材料研究的重要方向。

金基蒸发材料应用及生产现状

由于高纯金及金基蒸发材料具有良好的物理化学性能,广泛应用于金属-半导体系统,是半导体行业的重要基础材料。目前,金基蒸发材料用作工业化生产的主要有丝材、块状、棒状等产品,并大量用于LED照明、太阳能电池、微波半导体器件生产,具有良好的经济效益及社会效益。

金基纳米材料在传感领域的研究进展

开发操作简单、成本低廉、准确可靠的检测手段对于食品安全、环境监测和临床诊断尤为重要.金基纳米材料因其独特的光学特性,在传感领域中应用广泛.目前金基纳米材料大多应用于可视化传感器的构建及应用,使用肉眼就可实现分析检测.但依靠肉眼仅能用于定性或半定量分析,定量分析仍需借助大型仪器.因此,以温度计为信号读出装置的光热传感在分析检测领域中成为新的研究热点,弥补了肉眼读出存在的问题.本文介绍近几年来基于金基纳米材料的可视化及光热传感在分析检测领域中的研究进展,分析该技术在实际应用中面临的一些问题,并展望未来的发展前景.

Tailoring the microenvironment of Ti sites in Ti-containing materials for synergizing with Au sites to boost propylene epoxidation

Au sites supported on Ti-containing materials(Au/Ti-containing catalyst)are currently considered as a promising catalyst for the propylene epoxidation owing to the synergistic effect that hydrogen peroxide species formed on Au sites diffuses to the Ti sites to form the Ti-hydroperoxo intermedi-ates and contributes to the formation of propylene oxide(PO).In principle,thermal treatment will significantly affect the chemical and physical structures of Ti-containing materials.Consequently,the synergy between tailored Ti sites with different surface properties and Au sites is highly expected to enhance the catalytic performance for the reaction.Herein,we systematically studied the intrinsic effects of different microenvironments around Ti sites on the PO adsorption/desorption and conversion,and then effectively improved the catalytic performance by tailoring the number of surface hydroxyl groups.The Ti^(Ⅵ) material with fewer hydroxyls stimulates a remarkable enhancement in PO selectivity and H_(2) efficiency compared to the Ti^(Ⅵ) material that possessed more hydroxyls,offering a 7-fold and 4-fold increase,respectively.As expected,the Ti^(Ⅵ+Ⅳ) and Ti^(Ⅳ) materials also exhibit a similar phenomenon to the Ti^(Ⅵ) materials through the same thermal treatment,which strongly supports that the Ti sites microenvironment is an important factor in suppressing PO con-version and enhancing catalytic performance.These insights could provide guidance for the rational preparation and optimization of Ti-containing materials synergizing with Au catalysts for propylene epoxidation.

Single-and Two-band Transport Properties Crossover in Bi_(2)Te_(3)Based Thermoelectrics

Based on Peltier effect,Bi_(2)Te_(3)-based alloy is widely used in commercial solid-state refrigeration at room temperature.The mainstream strategies for enhancing room-temperature thermoelectric performance in Bi_(2)Te_(3)focus on band and microstructure engineering.However,a clear understanding of the modulation of band structure and scattering through such engineering remains still challenging,because the minority carriers compensate partially the overall transport properties for the narrow-gap Bi_(2)Te_(3)at room temperature(known as the bipolar effect).The purpose of this work is to model the transport properties near and far away from the bipolar effect region for Bi_(2)Te_(3)-based thermoelectric material by a two-band model taking contributions of both majority and minority carriers into account.This is endowed by shifting the Fermi level from the conduction band to the valence band during the modeling.A large amount of data of Bi_(2)Te_(3)-based materials is collected from various studies for the comparison between experimental and predicted properties.The fundamental parameters,such as the density of states effective masses and deformation potential coefficients,of Bi_(2)Te_(3)-based materials are quantified.The analysis can help find out the impact factors(e.g.the mobility ratio between conduction and valence bands)for the improvement of thermoelectric properties for Bi_(2)Te_(3)-based alloys.This work provides a convenient tool for analyzing and predicting the transport performance even in the presence of bipolar effect,which can facilitate the development of the narrow-gap thermoelectric semiconductors.

High temperature frictional wear behaviors of nano-particle reinforced NiCoCrAlY cladded coatings

The NiCoCrAlY coatings strengthened by three nano-particles with the same addition were prepared on a Ni-base super alloy using laser cladding technique. The dry frictional wear behaviors of the coatings at 500 ℃ in static air were investigated. The comparison was made with the coating without nano-particles. The results show that the wear mechanism of the NiCoCrAlY coatings with nano-particles, like the coating without nano-particles, is the delamination wear due to the strong plastic deformation and oxidative wear. However, the frictional coefficient of the coatings increases and presents the decrease trend with the increase of sliding distance after adding nano-particles. Moreover, the wear rate of the coatings with nano-particles is only 34.0%-64.5% of the coating without nano-particles. Among the three nano-particles, the improvement of nano-SiC on the high temperature wear resistance of the coating is the most significant.

Hot deformation behaviors of 35% SiC_p/2024Al metal matrix composites

The hot deformation behaviors of 35%SiCp/2024 aluminum alloy composites were studied by hot compression tests using Gleeble-1500D thermo-mechanical simulator at temperatures ranging from 350 to 500 °C under strain rates of 0.01-10 s-1. The true stress-true strain curves were obtained in the tests. Constitutive equation and processing map were established. The results show that the flow stress decreases with the increase of deformation temperature at a constant strain rate, and increases with the increase of strain rate at constant temperature, indicating that composite is a positive strain rate sensitive material. The flow stress behavior of composite during hot compression deformation can be represented by a Zener-Hollomon parameter in the hyperbolic sine form. Its activation energy for hot deformation Q is 225.4 kJ/mol. To demonstrate the potential workability, the stable zones and the instability zones in the processing map were identified and verified through micrographs. Considering processing map and microstructure, the hot deformation should be carried out at the temperature of 500 °C and the strain rate of 0.1-1 s-1.

Microstructures and properties of A356-10%SiC particle composite castings at different solidification pressures

A356-based metal matrix composites with 10% SiC particles of 10 rtm were fabricated by stir casting and direct squeeze casting process under applied pressures of 0.1 （gravity）, 25, 50 and 75 MPa. The microstructures and mechanical properties of the as-cast and T6 heat-treated castings were investigated. The results show that as the applied pressures increase, the casting defects as particle-porosity clusters reduce and the incorporation between the particles and matrix can be improved. The tensile strength, hardness, and coefficients of thermal expansion （CTE） increase with the increase of the pressures. Compared with the as-cast composite castings, the tensile strength and hardness of the heat-treated casting are improved whereas CTEs tend to decrease in T6-treated condition. For the gravity cast composites, there are some particle-porosity clusters on the fracture surface, and the clusters are hardly detected on the fracture surface of the samples solidified at the external pressures. Different fracture behaviors are found between the composites solidified at the gravity and imposed pressures.

Dry sliding friction and wear behaviors of Mg_2B_2O_5 whisker reinforced 6061Al matrix composites

The friction and wear properties of Mg2B2O5 whisker reinforced 6061Al matrix composite fabricated via power ultrasonic-stir casting process were investigated using a ball-on-disk wear-testing machine against a GCr45 steel counterface under dry sliding conditions. The reinforcements include as-received Mg2B2O5 whiskers and Mg2B2O5 whiskers coated with CuO and ZnO. The volume fraction of the composites is 2%. The relationship between the wear rate and the coefficient of friction was discussed. The results indicate that the wear rate of the Mg2B2O5 whiskers coated with ZnO reinforced aluminum matrix composites is the lowest among the materials. As the applied load and sliding speed steadily increase the coefficients of friction and wear rates of the as-received matrix alloy and the fabricated composites decrease. As the applied load and sliding speed increase, the wear mechanisms of the composites shift from a mild to a severe regime.

Effect of solid carburization on surface microstructure and hardness of Ti-6Al-4V alloy and(TiB+La_2O_3)/Ti-6Al-4V composite

Solid carburization was employed to improve the hardness of Ti-6Al-4V alloy and （TiB＋La2O3）/Ti composite. The samples wrapped in graphite powder were placed in sealed quartz tubes, followed by solid carburization at 1227 K for 24 h. Microstructure and phase analysis indicated that TiC reinforcements and Ti-C solid solutions were introduced after solid carburization. Moreover, the volume fraction of equiaxedα-Ti phase in diffusion layer decreased obviously with increasing sample depth. Hardness testing results indicated that both the carburized surfaces performed significant improvement of about 100% in micro-hardness compared with untreated materials. The variation of carbon contents with increasing sample depth resulted in a hardened layer of 300 μm in the carburized samples. Meanwhile, slight influence on the internal microstructure and hardness indicated that solid carburization was an effective method in strengthening the surface of titanium alloy and titanium matrix composite.

Damping capacity of BaTiO_3/Al composites fabricated by hot extrusion

To develop new type of high damping metal matrix composites, large grain size barium titanate （BaTiO3） ceramic was sintered and added into Al powder to fabricate BaTiO3/Al composites through the powder metallurgy method and hot extrusion. The damping properties of BaTiO3 ceramic, Al matrix and BaTiO3/Al composites were examined by dynamic mechanical analysis in the temperature range from 273 K to 573 K. The results show that although BaTiO3 exhibits high damping （tan δ=0.12） below 400 K, the damping capacity of 10%BaTiO3/Al （mass fraction） composites below 400 K is not increased as compared to the Al matrix. On the other hand, the damping capacity above 450 K is greatly enhanced due to the motion of dislocations at the interfaces between ceramic particles and Al matrix. The failure of exerting the intrinsic damping of BaTiO3 particles in the composites is attributed to the poor interface bonding between the particles and the matrix. The tensile strength of the composite is 42% higher than that of the Al matrix, which indicates the possibility of obtaining high strength and high damping composites via interface improvement and the addition of high volume fraction of large grain BaTiO3 particles.

Interface,lattice strain and dislocation density of SiC_p/Al composite consolidated by equal channel angular pressing and torsion

Powder mixture of pure A1 and oxidized SiC was consolidated into 10% （mass fraction） SiCp/AI composites at 523 K by equal channel angular pressing and torsion （ECAP-T）. The interfacial bonding of the composites was characterized by transmission electron microscopy （TEM） and high resolution transmission electron microscopy （HRTEM）. The selected area electron diffraction （SAED） for the interface was investigated. The elements at the interface were scanned by energy dispersive spectroscopy （EDS） and the EDS mapping was also obtained. X-ray diffraction （XRD） analysis was carried out for the composites fabricated by 1 pass, 2 passes and 4 passes ECAP-T. According to the XRD analysis, the influences of ECAP-T pass on the Bragg angle and interplanar spacing for AI crystalline planes were studied. The results show that after ECAP-T, the interface between A1 and SiC within the composites is a belt of amorphous SiO2 containing a trace of A1, Si and C which diffused from the matrix and the reinforcement. With the growing ECAP-T pass, the Bragg angle decreases and interplanar spacing increases for A1 crystalline planes, due to the accumulated lattice strain. The increasing lattice strain of A1 grains also boosts the density of the dislocation within A1 grains.

Fabrication and characterization of stir casting AA6061-31%B_4C composite

A sophisticated stir casting route to fabricate large scale AA6061-31%B4C composite was developed. Key process parameters were studied, microstructure and mechanical properties of the composite were investigated. The results indicated that vacuum stirring/casting, B4C/Mg feeding and ingots cooling were essential to the successful fabrication of AA6061-31%B4C composite. Chemical erosion examination verified the designed B4 C content; X-ray fluorescence spectrometer（XFS） showed the chemical composition of Mg and Si in the matrix conformed to industry standards; scanning electronic microscope（SEM） and X-ray diffraction（XRD） revealed that B4 C particles were evenly distributed in the composites with well dispersed Mg2Si precipitates. Tensile testing results showed that the AA6061-31%B4C composite had a tensile strength of 340 MPa, improved by 112.5% compared with AA1100-31%B4C composite, which is attributed to the enhanced strength of the matrix alloy.

Threshold pressure and infiltration behavior of liquid metal into fibrous preform

A dynamic measuring apparatus was developed to investigate the infiltration process of liquid metal into the fibrous preform. 10% （volume fraction） chopped carbon fiber preforms were infiltrated with magnesium alloy under different infiltration pressures. The threshold pressure and flow behavior of liquid metal infiltrating into the preforms were calculated and measured. The microstructure of obtained Ct4Mg composites was observed. The results indicate that the measured threshold pressure for infiltration was 0.048 MPa, which was larger than the calculated value. The infiltration rate increased with the increase of infiltration pressure, but the increase amplitude decreased gradually. The tiny pores in the composites could be eliminated by increasing the infiltration pressure. When the infiltration pressure rose to 0.6 MPa, high quality C1/Mg composite was obtained.

Extraction of lithium from salt lake brine by aluminum-based alloys

Salt lake brine was reacted with activated aluminum-based alloys and lithium was precipitated.The effects of aluminum-based alloys on precipitating lithium were investigated and the reasonable alloy used to extract lithium from brine was obtained.The effects of the mole ratio of Al to Li and Ca content of Al-Ca alloy,the initial concentration of lithiumion ion in solution,reaction temperature and reaction time on the adsorption rate of lithium were studied,and the optimized process parameters were determined.The results show that the mole ratio of Al to Li and Ca content of Al-Ca alloy and reaction temperature have great influences on the precipitation rate of lithium.The precipitation rate of lithium reaches 94.6% under the optimal condition,indicating that Al-Ca alloy is suitable for the extraction of lithium from salt lake brine.

MACHINING OF METAL MATRIX COMPOSITES

Two types of aluminium-based composites reinforced respectively with 20 vol short fibre alumina and with a hybrid of 15 vol SiC particle and 5 vol short alumina fibre are machined with different tool materials:cemented carbide,ceramic,cubic boron nitride(CBN)and polycrystalline diamond(PCD).The analysis on tool wear shows that the various tool materials exhibite different tool wear behaviours,and the tool wear mechanisma are discussed.Apparently,PCD tools do not necessarily guarantee dimensional stability but they can provide the most economic means for machining all sorts of composites.Consequently,a suitable tool material is suggested for machining each metal matrix composite(MMC) from the standpoints of tool wear and machined surface finish.

Effect of heat treatment on microstructure and thermophysical properties of diamond/2024 Al composites

50%diamond particle （5μm） reinforced 2024 aluminum matrix （diamond/2024 Al） composites were prepared by pressure infiltration method. Diamond particles were distributed uniformly without any particle clustering, and no apparent porosities or significant casting defects were observed in the composites. The diamond-Al interfaces of as-cast and annealed diamond/2024 Al composites were clean, smooth and free from interfacial reaction product. However, a large number of Al2Cu precipitates were found at diamond-Al interface after aging treatment. Moreover, needle-shaped Al2MgCu precipitates in Al matrix were observed after aging treatment. The coefficient of thermal expansion （CTE） of diamond/2024 Al composites was about 8.5×10-6 °C-1 between 20 and 100 °C, which was compatible with that with chip materials. Annealing treatment showed little effect on thermal expansion behavior, and aging treatment could further decrease the CTE of the composites. The thermal conductivity of obtained diamond/2024 Al composites was about 100 W/（m？K）, and it was slightly increased after annealing while decreased after aging treatment.

Microstructure and interface thermal stability of C/Mo double-coated SiC fiber reinforced γ-TiAl matrix composites

C/Mo duplex coating interfacially modified SiC fiber-reinforced γ-TiAl matrix composite （SiCf/C/Mo/γ-TiA1） was prepared by foil-fiber-foil method to investigate its interfacial modification effect. SiCf/C/TiAl composites were also prepared under the same processing condition for comparision. Both kinds of the composites were thermally exposed in vacuum at 800 and 900℃ for different durations in order to study thermal stability of the interfacial zone. With the aids of scanning electron microscope （SEM） and energy dispersive spectrometer （EDS）, the interracial microstructures of the composites were investigated. The results reveal that, although adding the Mo coating, the interfacial reaction product of the SiCf/C/Mo/TiAl composite is the same with that of the SiCf/C/TiA1 composite, which is TiC/Ti2AlC between the coating and the matrix. However, C/Mo duplex coating is more efficient in hindering interfacial reaction than C single coating at 900 ℃ and below. In addition, a new layer of interfacial reaction product was found between Ti2AlC and the matrix after 900 ℃, 200 h thermal exposure, which is rich in V and close to the chemical composition of B2 phase.

A Cu-based bulk amorphous alloy composite reinforced by carbon nanotube

Bulk Cu50Zr40Ti10 amorphous alloy composites reinforced with carbon nanotube （CNT） were successfully fabricated by hot pressing technique. Their density, thermal conductivity, and mechanical properties were systemically investigated. The density and the compression strength of the compacts both decrease with increasing CNT content. The thermal conductivity of the compacts decreases when the CNT content is less than 0.10% or exceeds 0.60% （mass fraction）, while increases when the CNT content is in the range of 0.1%-0.6%. The strain limit and the modulus of the compacts are obviously improved when the CNT content is less than 1.0% and then decrease significantly when the CNT content exceeds 1.00%. The optimum CNT addition is less than 0.20% at the comprehensive properties point of view.

Hot extrusion of SiC_p/AZ91 Mg matrix composites

SiC particles reinforced AZ91 Mg matrix composites （SiCp/AZ91） with SiC volume fractions of 5%, 10% and 15% were fabricated by stir casting. After T4 treatment, these composites were extruded at 350 °C with an extrusion ratio of 12：1. In the as-cast composite, particles segregated at a microscopic scale within the intergranular regions. Hot extrusion almost eliminated this particle aggregation and improved the particle distribution of the composites. In addition, extrusion refined the grains of matrix. The results show that hot extrusion significantly improves the mechanical properties of the composites. In the as-extruded composite, with the increase of SiCp contents, the grain size of the extruded composites decreases, the strength and elastic modulus increase but the elongation decreases.