弹性金属动密封件性能分析

利用非线性有限元方法对液体火箭发动机金属动密封件进行了仿真分析,分别计算了装配过盈量、工作压力、薄壁厚度、薄壁长度等因素对动密封件密封性能的影响。分析表明通过控制装配过盈量、薄壁长度和厚度等关键尺寸可以显著改变密封效果。根据分析结果设计了几种规格的动密封件,并通过密封性能试验进一步验证了理论分析的正确性和合理性。

金属动密封在引信气阻机构中的应用探讨

目的 解决气阻机构的长储问题 .方法 分析金属动密封的密封性能以及摩擦性能 .结果 得到了一种金属动密封结构 .

动电技术去除污泥重金属的资源化研究

污泥是污水处理过程中的必然产物,污泥中含有氮、磷、钾及有机质等农作物所需营养元素,但是污泥中含有的重金属成为制约资源化应用的首要因素。主要阐述了利用动电技术去除其中的重金属,处理后有机质含量变化不大,不影响污泥资源化利用。不同电压降对重金属的去除率不同,去除效果以1.5,V·cm-1电压降处理较为理想。经过酸化以后的污泥,在电动力作用下可以提高重金属去除率。电渗流受电流影响较大,电渗流与电流变化规律基本相似。

城轨及动车用金属闪光底色漆的研究及应用

阐述了城轨车辆及动车用金属闪光漆的研发及应用过程。金属闪光漆在整车涂装过程中较普通实色面漆更复杂。典型的城轨动车车体长度18~23 m,高度3 m左右,施工面积大。在施工过程中出现的发花、色差等现象很难控制。本文研究了金属闪光底色漆、羟基丙烯酸树脂及醋酸丁酯纤维素等关键原材料及配制方法对其性能的影响。最终开发出了色差稳定、视觉效果好、高耐候且适合大面积喷涂的城轨及动车用金属闪光底色漆。该产品已经广泛应用于广州、深圳、乌鲁木齐等城市的城轨车辆及各型动车项目上。

Mechanism,prevention,and control of mining-induced dynamic disasters in underground metal mines in China:Challenges and solutions

Metal mineral resources play an indispensable role in the development of the national economy.Dynamic disasters in underground metal mines seriously threaten mining safety,which are major scientific and technological problems to be solved urgently.In this article,the occurrence status and grand challenges of some typical dynamic disasters involving roof falling,spalling,collapse,large deformation,rockburst,surface subsidence,and water inrush in metal mines in China are systematically presented,the characteristics of mining-induced dynamic disasters are analyzed,the examples of dynamic disasters occurring in some metal mines in China are summarized,the occurrence mechanism,monitoring and early warning methods,and prevention and control techniques of these disasters are highlighted,and some new opinions,suggestions,and solutions are proposed simultaneously.Moreover,some shortcomings in current disaster research are pointed out,and the direction of efforts to improve the prevention and control level of dynamic disasters in China’s metal mines in the future is prospected.The integration of forward-looking key innovative theories and technologies in the abovementioned aspects will greatly enhance the cognitive level of disaster prevention and mitigation in China’s metal mining industry and achieve a significant shift from passive disaster relief to active disaster prevention.

Reduction of Cd, Cu, Ni and Pb Mobility by Active Si

A series of column experiments were performed to investigate the mechanisms of silicon （Si） and heavy metals （HM） interaction in the soil. The column experiments were conducted with Gray Forest Soil treated by various forms of active Si （diatomaceous earth, zeolite, amorphous silicon dioxide and concentrated monosilicic acid） in environment polluted conditions with soluble salts of Cd, Cu, Ni and Pb. All Si-rich substances used in the test were analyzed with electron scan microscope. The results of HM immobilization in soil by Si-rich materials showed that diatomaceous earth and concentrated monosilicic acid immobilized HM better than zeolite and amorphous silicon dioxide. The reductions in HM mobility were re- alized by the reaction between monosilicic acid and HM in soil solution and by adsorption of HM on Si-rich surface. The intensity of HM movement through soil depended on the type of HM. The maximum reduction of HM mobility with application of Si-rich substances was obtained for Cd and Ni and less effect was observed for Cu and Pb.

Cooling rate dependence of polymorph selection during rapid solidification of liquid metal zinc

The polymorph selection during rapid solidification of zinc melt was investigated by molecular dynamics simulation. Several methods including g（r）, energy, CNS, basic cluster and visualization were used to analyze the results. The results reveal that the cooling rate has no observable effect on the microstructure as TTc（Tc is the onset temperature of crystallization）; and at the first stage of crystallization, although microstructures are different, the morphologies of nucleus are similar, which are composed of HCP and FCC layers; the polymorph selection of cooling rate finally takes place at the second stage of crystallization： at a high cooling rate, the rapid increase of FCC atoms leads to a FCC crystal mixed with less HCP structures; while at a low cooling rate, HCP atoms grow at the expense of FCC atoms, resulting in an almost perfect HCP phase. The results reveal that the cooling rate is one of the important factors for polymorph selection.

Effect of flow stress—strain relation on forming limit of 5754O aluminum alloy

A modified Swift type flow stress—strain relation was presented in order to describe the uniaxial tension test curve reasonably. The FLD-strain （forming limit diagram made up of limit strain） of 5754O aluminum alloy sheet was calculated based on the two flow stress—strain relations using Yld2000-2d yield function. By comparing the theoretical and experimental results, it is found that the calculated FLD-strain based on the modified Swift flow stress—strain relation can reasonably describe the experimental results. However, though the common Voce flow stress—strain relation can describe the deformation behavior during homogenous deformation phase accurately, the FLD-strain calculated based on it is obviously lower than the experimental result. It is concluded that the higher the hardening rate of sheet metal is, the higher the forming limit is. A method for determining the reasonable flow stress—strain relation is recommended for describing the material behavior during inhomogenous phase and the forming limit of sheet metal.

Applications of nonferrous metal price volatility to prediction of China's stock market

The aim of the present work is to examine whether the price volatility of nonferrous metal futures can be used to predict the aggregate stock market returns in China. During a sample period from January of 2004 to December of 2011, empirical results show that the price volatility of basic nonferrous metals is a good predictor of value-weighted stock portfolio at various horizons in both in-sample and out-of-sample regressions. The predictive power of metal copper volatility is greater than that of aluminum. The results are robust to alternative measurements of variables and econometric approaches. After controlling several well-known macro pricing variables, the predictive power of copper volatility declines but remains statistically significant. Since the predictability exists only during our sample period, we conjecture that the stock market predictability by metal price volatility is partly driven by commodity financialization.

Effect of metallic ions on dispersibility of fine diaspore

Dispersion experiments were conducted to study the influence of metallic cations on the dispersibility of diaspore. The reaction mechanisms were investigated based on the analysis of zeta （ξ） potential and calculations of solution chemistry and DLVO theory. The results show that the valence of cations, instead of the cation type, plays an important role in the dispersibility of diaspore The impact of multivalent metallic cations is greater than that of monovalent cations. In the presence of Ca^2＋ and Mg^2＋, the dispersion of diaspore doesn＇t change in the range of pH value below 10. However, Ca^2＋ and Mg^2＋ may induce strong coagulation of particles when pH value is higher than 10. The adsorption of species of calcium and magnesium ions on diaspore can cause the compression of electric double layer, the decrease of the absolute value of zeta potential and the repulsion force between diaspore particles. The new IEP （isoelectric point） appeared at pH value of 11 may attribute to the adsorption of Mg（OH）2（s）.

Dry sliding friction and wear behaviors of Mg_2B_2O_5 whisker reinforced 6061Al matrix composites

The friction and wear properties of Mg2B2O5 whisker reinforced 6061Al matrix composite fabricated via power ultrasonic-stir casting process were investigated using a ball-on-disk wear-testing machine against a GCr45 steel counterface under dry sliding conditions. The reinforcements include as-received Mg2B2O5 whiskers and Mg2B2O5 whiskers coated with CuO and ZnO. The volume fraction of the composites is 2%. The relationship between the wear rate and the coefficient of friction was discussed. The results indicate that the wear rate of the Mg2B2O5 whiskers coated with ZnO reinforced aluminum matrix composites is the lowest among the materials. As the applied load and sliding speed steadily increase the coefficients of friction and wear rates of the as-received matrix alloy and the fabricated composites decrease. As the applied load and sliding speed increase, the wear mechanisms of the composites shift from a mild to a severe regime.

Price linkage between Chinese and international nonferrous metals commodity markets based on VAR-DCC-GARCH models

Using VAR-DCC-GARCH model,the literature on commodity price was extended by exploring the co-movement between Chinese nonferrous metal prices and global nonferrous metal prices represented by the nonferrous metal prices from London Metal Exchange(LME).The results show that LME nonferrous metals prices still have a greater impact on Chinese nonferrous metals prices.However,the impact of Chinese nonferrous metals prices on LME nonferrous metals prices is still weak except for lead price.The co-movement of nonferrous metal prices between LME and China presents hysteretic nature,and it lasts for 7-8trading days.Furthermore,the co-movement between LME nonferrous metals prices and Chinese nonferrous metals prices has the characteristics of time-varying,and the correlation of lead prices between LME and China is the more stable than all other nonferrous metals prices.

Oxidative leaching behavior of metalliferous black shale in acidic solution using persulfate as oxidant

The oxidative dissolution of metalliferous black shale in sulfuric acid solution using sodium persulfate as an oxidant was investigated. The effects of leaching factors including leaching temperature, leaching time, stirring speed, initial concentration of sodium persulfate and sulfuric acid and particle size on the leaching rate were studied as well. The leaching kinetics of molybdenum, nickel and iron from metalliferous black shale shows that the leaching rate is controlled by a chemical reaction through a layer on the unreacted shrinking core. The leaching process follows the kinetics model 1-（1-a）^1/3=kt with apparent activation energies of 34.50, 43.14 and 71.79 kJ/mol for Mo, Ni and Fe, respectively. The reaction orders in sodium persulfate are 0.80, 1.01 and 0.75 for molybdenum, nickel and iron, respectively, while in sulfuric acid, these orders are 0.45, 0.75 and 0.50 for molybdenum, nickel and iron, respectively. In addition, the reaction mechanism for the dissolution of the metalliferous black shale was discussed.

High Pressure Phase Stability of Ti with Self-consistent ab initio Lattice Dynamics Approach

The traditional quasiharmonic approximation cannot predict the phase diagram of Ti accu- rately, due to the well-known soften phonon modes of the β-Ti. By means of self-consistent ab initio lattice dynamics （SCAILD） method, in which the effects of phonon-phonon in- teractions are considered, the phonon dispersion relations at finite temperature for Ti are calculated. From the phonon dispersions, we extrapolat the acoustic velocities and harmonic elastic constants. The dynamical stable regions and phase diagram of Ti are also predicted successfully. The results show that SCAILD method can be designed to work for strongly anharmonic systems where the QHA fails.

Influence of amorphous degree on crystallization kinetics of Zr_(60)Al_(15)Ni_(25) bulk metallic glass

The microstructure of as-cast Zr60Al15Ni25 bulk metallic glass was investigated by high-resolution transmission electron microscopy. It is found that there exist numerous short-range order regions （SRORs） in the metallic glass though it is identified to be amorphous by X-ray diffraction method. Furthermore, the amorphous degree shows a close correlation with the microstructure of corresponding mother ingot. The crystallization kinetics was investigated by differential scanning calorimetry under isochronal and isothermal conditions. The results show that the crystallization is triggered by the growth of the pre-existing SRORs and the growth is three-dimension diffusion-controlled. The amorphous degree of Zr60Al15Ni25 bulk metallic glass considerably influences its crystallization kinetics, namely, the more homogeneous distribution of atoms results in a more sluggish nucleation behavior.

Effect of Si on growth kinetics of intermetallic compounds during reaction between solid iron and molten aluminum

The effect of Si on the growth kinetics of intermetallic compounds during the reaction of solid iron and molten aluminum was investigated with a scanning electron microscope coupled with an energy dispersive X-ray spectroscope, and hot-dip aluminized experiments. The results show that the intermetallic layer is composed of major Fe2Al5 and minor FeAl3. The Al-Fe-Si ternary phase, rl/rg, is formed in the Fe2Al5 layer. The tongue-like morphology of the Fe2Als layer becomes less distinct and disappears finally as the content of Si in aluminum bath increases. Si in the bath improves the prohibiting ability to the growth of Fe2Als and FeAl3. When the contents of Si are 0, 0.5%, 1.0%, 1.5%, 2.0% and 3.0%, the activation energies of Fe2Al5 are evaluated to be 207, 186, 169, 168, 167 and 172 kJ/mol, respectively. The reduction of the activation energy might result from the lattice distortion caused by Si atom penetrating into the Fe2Al5 phase. When Si atom occupies the vacancy site, it blocks easy diffusion path and results in the disappearance of tongue-like morphology.

Crystallization kinetics and corrosion behaviors of Mg_(61)Cu_(28)Gd_(11) and (Mg_(0.61)Cu_(0.28)Gd_(0.11))_(99.5)Sb_(0.5) amorphous alloys

0.5% （molar fraction） Sb was added to Mg61Cu28Gd11 glass forming alloy to improve its thermal stability and corrosion resistance. The crystallization kinetics of Mg61Cu28Gd11 and （Mg0.61Cu0.28Gd0.11）99.5Sb0.5 amorphous alloys was investigated under continuous heating. The temperatures of glass transition, onset and peak crystallization for the two glasses exhibit strong heating-rate dependence. The activation energies for the onset and peak crystallization were determined based on the Oawza plots. Vogel-Fulcher-Tamman equation analysis shows that the larger strength parameter and much longer relaxation time are obtained due to the Sb addition. The corrosion properties of the two glassy alloys were studied by means of potentiodynamic and immersion tests. Compared with the parent alloy, （Mg0.61Cu0.28Gd0.11）99.5Sb0.5 glassy alloy exhibits a superior corrosion resistance in Cl--containing alkaline solution, as indicated by the lower passive current density and corrosion rate. Based on the point defect model, the effect mechanism of Sb addition on corrosion resistance of Mg-Cu-Gd glassy alloy is carefully identified.

Adsorption of Cr(VI) by modified chitosan from heavy-metal polluted water of Xiangjiang River, China

Methacrylic acid was used together with a molecular imprinting technique to modify chitosan. In addition, the adsorption kinetics and adsorption isotherms were recorded and the results were analyzed to investigate reparative adsorption for Cr（VI） from the polluted Xiangjiang River water. A comparative X-ray analysis shows that the degree of crystallization in the imprinted polymer was significantly weakened, the area of the non-crystalline region was larger. There were more adsorption sites in the imprinted polymer, and the adsorption capacity towards Cr（VI） was increased. The adsorption capacity of the imprinted polymer towards Cr（VI） increased with time and reaches saturation after 8 h. The optimal adsorption time was 4-8 h after the adsorption starting and the optimal pH value for the solution was in the range of 4.5-7.5. When the chitosan reaches saturation, the adsorption capacity achieves a state of equilibrium, and the maximum Cr（VI） extraction rate reaches 33.7%. Moreover, the adsorption capacity of the imprinted polymer towards Cr（VI） increases with increasing chitosan concentration. In this situation, the Cr（VI） extraction rate shows little variation, and the maximum removal rate can reach 98.3%. Furthermore, the Cr（VI） extraction rate increases with an increase in the degree of deacetylation in the chatoyant and chitosan, with the best adsorption effect corresponding to 90% deacetylation. Fitting the adsorption data to the quasi first- and second-order kinetic models yields correlation coefficients of 0.9013 and 0.9875, respectively. The corresponding rate constants for the two models are 0.0091 min-1 and 7.129 g/（mg.min）, respectively. Hence, the adsorption using Cr（VI）-imprinted chitosan is more consistent with the second-order kinetics. Comparing the data to Freundlich and Langrnuir adsorption isotherms shows that the latter has a better linear fit and a maximum adsorption capacity of 15.784 mg/g.

Preparation of Nitrogen-Doped Carbon Catalyst to Oxygen Reduction Reaction and Influence of Protective Gas Flowing on Its Activity

A non-precious metal catalyst MnHMTA/C to oxygen reduction reaction was prepared by py- rolyzing a precursor from manganese chloride, hexamethylenetetramine and acetylene black in nitrogen gas atmosphere. The effect of heat treatment temperature and flowing of nitrogen gas were investigated. A catalyst with the highest activity can be obtained at 700 ℃. Mn（Ⅱ） ion was changed to MnO in heat treatment, which improved the catalytic activity of the catalyst. Hexamethylenetetramine takes part in the formation of active site of the catalyst as its decomposed gases. The flowing of protective gas takes the decomposed gases out of the tube furnace and brings negative effect on the catalytic activity of the MnHMTA/C catalyst.

Hot deformation behavior and flow stress model of F40MnV steel

Single hit compression tests were performed at 1 223-1 473 K and strain rate of 0.1-10 s-1 to study hot deformation behavior and flow stress model of F40MnV steel. The dependence of the peak stress, initial stress, saturation stress, steady state stress and peak stain on Zener-Hollomon parameter were obtained. The mathematical models of dynamic recrystallization fraction and grain size were also obtained. Based on the tested data, the flow stress model of F40MnV steel was established in dynamic recovery region and dynamic recrystallization region, respectively. The results show that the activation energy for dynamic recrystallization is 278.6 kJ/mol by regression analysis. The flow stress model of F40MnV steel is proved to approximate the tested data and suitable for numerical simulation of hot forging.