金属器材包装清洗线改进设计

针对目前使用的包装清洗设备存在的工艺单一、效率低下和污染环境等问题,对原清洗设备进行了改造设计,提出了全自动超声波清洗流水线设计方案。该方案以工艺为主导,优化和完善了工艺过程,采用了目前国内外较为先进的机电一体化技术、流水线设计和先进成熟的环保技术,实现了金属器材除油、除锈、磷化(饨化)、脱水防锈、干燥及蘸油封存同步完成。

用电化学法抛光金属纺织器材的研究

本文作者介绍了用电化学法抛光金属纺织器材中低刚度、形状复杂零件和组件的研究成果。文中并以抛光毛纺精梳机圆梳锡林针排针条为实例,详细介绍工艺方法,工作原理,工艺参数和工艺流程。应用该法使排针条的抛光效率比用传统的手工机械方法提高几十倍以上,产品质量有大幅度提高。

金属纺织器材的变形行为浅析

本文论述了金属纺织器材的刚度与弹性、加工硬化、塑性变形及断裂形式。指出:选用弹性模量高的模具、轧辊可以保证金属纺织器材塑性变形的均匀性;大量的多道次的塑性变形可以提高铜质纺织器材的弹性和弹性比功;提高金属纺织器材的加工硬化能力。

Modeling and finite element analysis of transduction process of electromagnetic acoustic transducers for nonferromagnetic metal material testing

Facing the problems lack of considering the non-uniform distribution of the static bias magnetic field and computing the panicle displacements in the simulation model of electromagnetic acoustic transducer （EMAT）, a multi-field coupled model was established and the finite element method （FEM） was presented to calculate the entire transduction process. The multi-field coupled model included the static magnetic field, pulsed eddy current field and mechanical field. The FEM equations of the three fields were derived by Garlerkin FEM method. Thus, the entire transduction process of the EMAT was calculated through sequentially coupling the three fields. The transduction process of a Lamb wave EMAT was calculated according to the present model and method. The results show that, by the present method, it is valid to calculate the particle displacement under the given excitation signal and non-uniformly distributed static magnetic field. Calculation error will be brought about if the non-uniform distribution of the static bias magnetic field is neglected.

On the thrust performance of an ionic polymer-metal composite actuated robotic fish: Modeling and experimental investigation

In this paper, we theoretically predict and experimentally measure the thrust efficiency of a biomimetic robotic fish, which is propelled by an ionic polymer-metal composite （IPMC） actuator. A physics-based model that consists of IPMC dynamics and hydrodynamics was proposed, and simulation was conducted. In order to test the thrust performance of the robotic fish, a novel experimental apparatus was developed for hydrodynamic experiments. Under a servo towing system, the IPMC fish swam at a self-propelled speed where external force is averagely zero. Experimental results demonstrated that the theoretical model can well predict the thrust efficiency of the robotic fish. A maximum thrust efficiency of 2.3x10-3 at 1 Hz was recorded experi- mentally, the maximum thrust force was 0.0253 N, recorded at 1.2 Hz, while the maximum speed was 0.021 m/s, recorded at 1.5 Hz, and a peak power of 0.36 W was recorded at 2.6 Hz. Additionally, the optimal actuation frequency for the thrust efficiency was also recorded at the maximum self-propelled speed. The present method of examining the thrust efficiency may also be applied to the studies of other types of smart material actuated underwater robots.

Cracked bark-inspired ternary metallic sulfide(NiCoMnS_(4)) nanostructure on carbon cloth for high-performance aqueous asymmetric supercapacitors

In this paper,we report a high-performance selfsupported supercapacitor electrode composed of a cracked bark-shaped Ni-Co-Mn ternary metallic sulfide(NiCoMnS4)nanostructure on carbon cloth prepared by a simple one-step hydrothermal process and subsequent electrochemical treatment.The electrode delivers a high specific discharge capacity of up to 2470.4 F g^(-1) at 1 A g^(-1) and high rate performances of1635.6 F g^(-1) at 10 A g^(-1) and 910.2 F g^(-1) even at 32 A g^(-1).Cycling tests indicate that NiCoMnS_(4) could maintain >91.1% of its initial capacity and nearly 100% Coulombic efficiency over10,000 cycles at 8 A g^(-1).An aqueous asymmetric supercapacitor assembled with NiCoMnS_(4) as the cathode,activated carbon as the anode,and 1 mol L^(-1) KOH as the electrolyte delivers an energy density of 68.2 W h kg^(-1)at 850.1 W kg^(-1) and capacity retention of 92.5% after 10,000 cycles at 4 A g^(-1).Given the excellent performance and simple material preparation of our proposed device,this study provides a valuable foundation for the development of self-supported metallic sulfide-based electrodes with high electrochemical properties for potential application in aqueous asymmetric supercapacitors.

Design of high-sensitivity metal-coated LPFG sensor based on material dispersion

A high-sensitivity metal-coated long-period fiber grating(LPFG) sensor based on material dispersion is designed.Based on the coupled mode theory,the influence of the material dispersion on the dual-peak characteristics of the metal-coated LPFG is studied.After considering the material dispersion,the jumping region of the dual-resonant-wavelength shifts toward the thinner film thickness,and the sensitivity of the dual-peak metal-coated LPFG sensor to liquid refractive index(RI) can be obtained to supply accurate parameter combinations.Experimentally,two kinds of silver-coated LPFGs with different film thicknesses and grating periods are fabricated to monitor the salt solution,and the sensitivities of these two sensors are compared.The experimental results are consistent with the theoretical analyses.

A thermally tunable terahertz metamaterial absorber

A thermally tunable terahertz metamaterial absorber(MA) with InS b embedded in a metal-dielectric-metal structure is proposed. The transmission and tuning properties of the proposed metamaterial absorber are analyzed for the temperature ranging from 160 K to 350 K. The simulated results show that the maximum absorption of the absorber is nearly 99.8% at a full-width at half-maximum(FWHM) of 38 GHz, and the absorption frequency can be dynamically tuned from 0.82 THz to 1.02 THz.

Prediction for Geometric Characteristics of Single Track of Deposition Layer and Surface Roughness in Thin Wire-Based Metal Additive Manufacturing Process

Machine learning prediction models for thin wire-based metal additive manufacturing(MAM)process were proposed,aiming at the complex relationship between the process parameters and the geometric characteristics of single track of the deposition layer and surface roughness.The effects of laser power,wire feeding speed and scanning speed on the width and height of the single track and surface roughness were experimentally studied.The results show that laser power has a significant impact on the width of the single track but little effect on the height.As the wire feeding speed increases,the width and height of the single track increase,especially the height.The faster the scanning speed,the smaller the width of the single track,while the height does not change much.Then,support vector regression(SVR)and artificial neural network(ANN)regression methods were employed to set up prediction models.The SVR and ANN regression models perform well in predicting the width,with a smaller root mean square error and a higher correlation coefficient R2.Compared with the ANN model,the SVR model performs better both in predicting geometric characteristics of single track and surface roughness.Multi-layer thin-walled parts were manufactured to verify the accuracy of the models.