An outer ring of 29320 self-aliging roller bearing was used in an experimental study on the casting of Zr_(41)Ti_(14)Cu_(12.5)Ni_(10)Be_(22.5) amorphous alloy.Numerical simulations of mold filling and solidification p...An outer ring of 29320 self-aliging roller bearing was used in an experimental study on the casting of Zr_(41)Ti_(14)Cu_(12.5)Ni_(10)Be_(22.5) amorphous alloy.Numerical simulations of mold filling and solidification processes were carried out to determine the velocity fields and temperature fields of the alloy melt during mold filling process as well as the temperature fields and temperature gradient fields in the course of the solidification.According to the results,a cast with a complete shape can be obtained at 1200℃under the condition that the cooling rate is greater than the critical cooling rate.The ring-shaped part with a thickness of 25 mm,an equivalent diameter of 22 mm,and a mass of 1.32 kg was prepared by gravity casting in a copper mold.X-ray diffraction and differential scanning calorimetry data revealed that the produced cast had the amorphous structure.展开更多
Simulating semi-solid metal forming requires modelling semi-solid behaviour.However, such modelling is difficult because semi-solid behavior is thixotropic and depends on the liquid-solid spatial distribution within t...Simulating semi-solid metal forming requires modelling semi-solid behaviour.However, such modelling is difficult because semi-solid behavior is thixotropic and depends on the liquid-solid spatial distribution within the material.In order to better understand and model relationships between microstructure and behavior, a model based on micromechanical approaches and homogenisation techniques is presented.This model is an extension of a previous model established in a pure viscoplastic framework to account for elasticity.Indeed, experimental load-displacement signals reveal the presence of an elastic-type response in the earlier stages of deformation when semi-solids are loaded under rapid compression.This elastic feature of the behaviour is attributed to the response of the porous solid skeleton saturated by incompressible liquid.A good quantitative agreement is found between the elastic-viscoplastic predicted response and the experimental data.More precisely, the strong initial rising part of the load-displacement curve, the peak load and the subsequent fall in load are well captured.The effect of solid fraction on mechanical response is in qualitative agreement with experiments.展开更多
The bulk metal forming processes were simulated by using a one-step finite element(FE)approach based on deformation theory of plasticity,which enables rapid prediction of final workpiece configurations and stress/stra...The bulk metal forming processes were simulated by using a one-step finite element(FE)approach based on deformation theory of plasticity,which enables rapid prediction of final workpiece configurations and stress/strain distributions.This approach was implemented to minimize the approximated plastic potential energy derived from the total plastic work and the equivalent external work in static equilibrium,for incompressibly rigid-plastic materials,by FE calculation based on the extremum work principle.The one-step forward simulations of compression and rolling processes were presented as examples,and the results were compared with those obtained by classical incremental FE simulation to verify the feasibility and validity of the proposed method.展开更多
Cellular automata (CA) algorithm has become an effective tool to simulate microstructure evolution. This paper presents a review on CA modeling of microstructural evolution, such as grain coarsening, recrystallization...Cellular automata (CA) algorithm has become an effective tool to simulate microstructure evolution. This paper presents a review on CA modeling of microstructural evolution, such as grain coarsening, recrystallization and phase transformation during metal forming process which significantly affects mechanical properties of final products. CA modeling of grain boundary motion is illustrated and several aspects of recrystallization are described, e.g. nucleation and growth, the development of static and dynamic recrystallization. For phase transformation, attention is paid to such key factors as solute element diffusion and change of systemic chemical free energy. In view of the reviewed works, several open questions in the field of further development of CA simulation are put forward and recommendations to them are given.展开更多
基金the National Natural Science Foundation of China(Nos.52071278,51827801)the National Key Research and Development Program of China(No.2018YFA0703603)the Hebei Normal University of Science&Technology,China(No.2021YB012).
文摘An outer ring of 29320 self-aliging roller bearing was used in an experimental study on the casting of Zr_(41)Ti_(14)Cu_(12.5)Ni_(10)Be_(22.5) amorphous alloy.Numerical simulations of mold filling and solidification processes were carried out to determine the velocity fields and temperature fields of the alloy melt during mold filling process as well as the temperature fields and temperature gradient fields in the course of the solidification.According to the results,a cast with a complete shape can be obtained at 1200℃under the condition that the cooling rate is greater than the critical cooling rate.The ring-shaped part with a thickness of 25 mm,an equivalent diameter of 22 mm,and a mass of 1.32 kg was prepared by gravity casting in a copper mold.X-ray diffraction and differential scanning calorimetry data revealed that the produced cast had the amorphous structure.
文摘Simulating semi-solid metal forming requires modelling semi-solid behaviour.However, such modelling is difficult because semi-solid behavior is thixotropic and depends on the liquid-solid spatial distribution within the material.In order to better understand and model relationships between microstructure and behavior, a model based on micromechanical approaches and homogenisation techniques is presented.This model is an extension of a previous model established in a pure viscoplastic framework to account for elasticity.Indeed, experimental load-displacement signals reveal the presence of an elastic-type response in the earlier stages of deformation when semi-solids are loaded under rapid compression.This elastic feature of the behaviour is attributed to the response of the porous solid skeleton saturated by incompressible liquid.A good quantitative agreement is found between the elastic-viscoplastic predicted response and the experimental data.More precisely, the strong initial rising part of the load-displacement curve, the peak load and the subsequent fall in load are well captured.The effect of solid fraction on mechanical response is in qualitative agreement with experiments.
基金Project(50575143)supported by the National Natural Science Foundation of ChinaProject(20040248005)supported by the Specialized Research Fund for the Doctoral Program of Higher Education of China
文摘The bulk metal forming processes were simulated by using a one-step finite element(FE)approach based on deformation theory of plasticity,which enables rapid prediction of final workpiece configurations and stress/strain distributions.This approach was implemented to minimize the approximated plastic potential energy derived from the total plastic work and the equivalent external work in static equilibrium,for incompressibly rigid-plastic materials,by FE calculation based on the extremum work principle.The one-step forward simulations of compression and rolling processes were presented as examples,and the results were compared with those obtained by classical incremental FE simulation to verify the feasibility and validity of the proposed method.
基金supported by the Natural Science Foundation for Key Program of China (Grant No. 50935007)National Basic Research Program of China (Grant No. 2010CB731701)+2 种基金Foundation for Fundamental Research of Northwestern Polytechnical University in China (Grant No. NPU-FFR-JC20100229)Research Fund of the State Key Laboratory of Solidification Processing of Northwestern Polytechnical University in China (Grant No. 27-TZ-2010)111 Project (Grant No. B08040)
文摘Cellular automata (CA) algorithm has become an effective tool to simulate microstructure evolution. This paper presents a review on CA modeling of microstructural evolution, such as grain coarsening, recrystallization and phase transformation during metal forming process which significantly affects mechanical properties of final products. CA modeling of grain boundary motion is illustrated and several aspects of recrystallization are described, e.g. nucleation and growth, the development of static and dynamic recrystallization. For phase transformation, attention is paid to such key factors as solute element diffusion and change of systemic chemical free energy. In view of the reviewed works, several open questions in the field of further development of CA simulation are put forward and recommendations to them are given.
