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减速箱箱座砂型铸造工艺和金属模样设计 被引量:5
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作者 陈宗民 秦聪祥 赵而团 《铸造技术》 CAS 2018年第12期2741-2744,共4页
针对减速箱箱座铸件外部结构复杂,壁厚较薄的特点,采用三箱造型工艺。结果表明,该工艺降低了造型高度,方便型芯安放和调整,能够保证铸件的质量。将型芯进行合理的分块,保证了铸件各部分内腔的尺寸精度。采用阶梯式浇注系统可使浇注平稳... 针对减速箱箱座铸件外部结构复杂,壁厚较薄的特点,采用三箱造型工艺。结果表明,该工艺降低了造型高度,方便型芯安放和调整,能够保证铸件的质量。将型芯进行合理的分块,保证了铸件各部分内腔的尺寸精度。采用阶梯式浇注系统可使浇注平稳,并有利于温度均衡分布。按照大批量生产模式,采用了金属模样分块、结构和设计,保证了模样的精度、耐久性和稳定性。 展开更多
关键词 铸造工艺 三箱造型 阶梯式浇注系统 金属模样 减速箱体铸件
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中型铸铁减速箱盖铸造工艺及金属模样设计
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作者 陈宗民 翟慎秋 +1 位作者 于文强 赵而团 《中国铸造装备与技术》 CAS 2019年第4期34-39,共6页
介绍了一种中型铸铁减速箱盖铸件的铸造工艺方法。对比了箱盖几种常用的工艺方法,针对该减速箱盖铸件外部结构复杂,壁厚较薄的特点,在工艺中采用开口朝上两箱造型工艺。该工艺方便操作,尤其是方便型芯的安放和调整,从而能够保证铸件的... 介绍了一种中型铸铁减速箱盖铸件的铸造工艺方法。对比了箱盖几种常用的工艺方法,针对该减速箱盖铸件外部结构复杂,壁厚较薄的特点,在工艺中采用开口朝上两箱造型工艺。该工艺方便操作,尤其是方便型芯的安放和调整,从而能够保证铸件的质量。为了保证铸件各部分内腔的尺寸精度,将型芯进行了合理的分块。采用了底注式浇注系统可使浇注平稳。按照大批量生产模式,采用了金属模样以保证模样的精度、耐久性和稳定性。详细介绍了该金属模样的分块、结构和设计方法。 展开更多
关键词 铸造工艺 两箱造型 底注式浇注系统 金属模样 减速箱盖铸件
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风扇叶片金属模样的计算机设计计算程序
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作者 刘非 蒋育华 《航空发动机》 北大核心 1997年第2期42-47,共6页
采用新开发的计算机设计计算程序,对大型无余量铸造风扇叶片的金属模样进行叶型坐标转换和预变形设计。与传统画放大图的方法相比,既提高了设计工作效率,又保证了叶型设计的尺寸精度。
关键词 风扇叶片 金属模样 计算机设计 煤矿通风机
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扇形滚筒齿轮铸造金属模样的制作工艺
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作者 郝立涛 《机械工人(冷加工)》 2003年第6期61-61,共1页
扇形滚筒齿轮在毛纺机械中是使用最广又最易损坏的零件之一。该机构属齿轮齿条间隙传动。传动速度较慢,但受冲击载荷很大。齿条采用冲压成形、工频淬火,制造成本高又不易拆卸。设计要求扇形齿齿形表面耐磨性较好。
关键词 毛纺机械 扇形滚筒齿轮 砂型铸造 金属模样 制作工艺
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提高金属模样装配精度方法的研究
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作者 季平 袁志刚 卫建宏 《装备制造技术》 2015年第4期225-227,共3页
铸造用金属模样的装配是模样制作中保证铸件质量的最后一个阶段,其装配精度,取决于各零部件的制造精度、合理的结构设计和模样所采用的装配方法。从分模面的合理选择、零部件的加工精度、模样的安装位置的确定、装配方法的确定等方面,... 铸造用金属模样的装配是模样制作中保证铸件质量的最后一个阶段,其装配精度,取决于各零部件的制造精度、合理的结构设计和模样所采用的装配方法。从分模面的合理选择、零部件的加工精度、模样的安装位置的确定、装配方法的确定等方面,详细论述了在金属模样的组装过程中提高金属模样装配精度的方法,确保模样的安装精度,同时缩短生产周期,提高装配时的工作效率。 展开更多
关键词 金属模样 装配精度 分模面 修配法
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一种金属模样表面损伤的修复方法
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作者 季平 许新为 《科技视界》 2019年第14期23-24,共2页
本文介绍金属模样经长期使用后工作表面所产生的划痕,凹坑,缺损等缺陷修补方法。通过不断探索和试验采用AB胶加氧化铝粉对模样进行修复。该方法操作简便,易于掌握,修复后的部位粘结强度高,使用性能好,不易脱落,特别是对损伤部位多的金... 本文介绍金属模样经长期使用后工作表面所产生的划痕,凹坑,缺损等缺陷修补方法。通过不断探索和试验采用AB胶加氧化铝粉对模样进行修复。该方法操作简便,易于掌握,修复后的部位粘结强度高,使用性能好,不易脱落,特别是对损伤部位多的金属模样效果明显,实用性强,适用于金属模样表面缺陷的快速修复。 展开更多
关键词 金属模样 高性能结构AB胶 氧化铝粉
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浅谈合理选择模样
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作者 桑金和 《金属加工(热加工)》 2011年第17期71-71,共1页
铸件模样种类的选择若不合理,不仅影响铸件的质量,而且还会造成原材料浪费,成本提高。一些中小型厂家生产铸件多采用低成本的木质模样,由于其生产周期短,见效快,对单件小批量生产是比较经济的,但对于大批量或小批量长期生产的铸... 铸件模样种类的选择若不合理,不仅影响铸件的质量,而且还会造成原材料浪费,成本提高。一些中小型厂家生产铸件多采用低成本的木质模样,由于其生产周期短,见效快,对单件小批量生产是比较经济的,但对于大批量或小批量长期生产的铸件,且铸件表面都要进行机械加工时,与金属模样相比往往是不经济的。 展开更多
关键词 金属模样 单件小批量生产 铸件表面 生产周期 材料浪费 低成本 大批量 经济
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燃气轮机支架夹板铸造工艺 被引量:1
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作者 王清宇 《机械工人(热加工)》 2005年第4期71-72,共2页
本文介绍了我公司在与美国GE公司合作生产GE390—H型燃气轮机轮发电机组铜合金铸件支架夹板的过程中应用碱性酚醛树脂砂工艺、三维实体造型、计算机仿真模拟、金属模样等多项新技术、新材料及铸造工艺方案的设定。本文主要包括:产品铸... 本文介绍了我公司在与美国GE公司合作生产GE390—H型燃气轮机轮发电机组铜合金铸件支架夹板的过程中应用碱性酚醛树脂砂工艺、三维实体造型、计算机仿真模拟、金属模样等多项新技术、新材料及铸造工艺方案的设定。本文主要包括:产品铸造工艺性分析;工艺方案的制定;新技术、新材料的应用;生产验证;工艺总结。 展开更多
关键词 铸造工艺 燃气轮机 夹板 支架 计算机仿真模拟 美国GE公司 三维实体造型 工艺方案 树脂砂工艺 工艺性分析 合金铸件 发电机组 合作生产 金属模样 生产验证 工艺总结 新材料 应用 技术
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INVESTIGATION OF FOAM-METAL INTERFACE BEHAVIORS DURING MOLD FILLING OF MAGNESIUM ALLOY LFC PROCESS 被引量:1
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作者 刘子利 潘青林 +2 位作者 陈照峰 刘希琴 陶杰 《Transactions of Nanjing University of Aeronautics and Astronautics》 EI 2006年第1期72-80,共9页
The visual observation of the mold filling and the standard analysis-of-variance (ANOVA) for the velocity of the filling metal are conducted to study foam-metal interface behaviors during the mold filling of the los... The visual observation of the mold filling and the standard analysis-of-variance (ANOVA) for the velocity of the filling metal are conducted to study foam-metal interface behaviors during the mold filling of the lost foam casting (LFC) process of the magnesium alloy. Results show that the foam primarily melts into liquid products instead of gasifying at the pouring temperature of the magnesium alloy. Without the vacuum, the metal fills smoothly with a slightly convex metal front, and the velocity of the filling metal is low and continually decreases as the foam is displaced. The mold filling is governed by the removal of foam decomposition products at the foam-metal interface. However, when the vacuum is applied, the mold filling is controlled by the foam decomposition rate at the foam-metal interface. A pronounced irregular and concave metal front is formed. The velocity of the metal front varies tremendously during the mold filling process and is ruleless. The metal velocity increases rapidly, and the vacuum shows a strong interaction effect with the pouring temperature on the metal velocity. As the vacuum continues to increase, the pouring temperature becomes the most significant factor for the mold filling, while both the vacuum effect and the interaction effect between the vacuum and the pouring temperature on the metal velocity are substantially reduced. Based on experimental results, a model for the foam thermal degradation and the removal of decomposition products occurred at the foam-metal interface is presented during the mold filling of the magnesium alloy LFC process under the vacuum. 展开更多
关键词 magnesium alloy lost foam casting VACUUM foam-melt interface
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Spatial Distribution and Risk Assessment of Heavy Metals in Paddy Soils of Yongshuyu Irrigation Area from Songhua River Basin,Northeast China 被引量:9
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作者 CUI Zhengwu WANG Yang +3 位作者 ZHAO Na YU Rui XU Guanghui YU Yong 《Chinese Geographical Science》 SCIE CSCD 2018年第5期797-809,共13页
There is an increasing concern for potentially hazardous metals pollution, which can threaten crops production and human health. In this study, the spatial distribution and environmental risks of eight heavy metals in... There is an increasing concern for potentially hazardous metals pollution, which can threaten crops production and human health. In this study, the spatial distribution and environmental risks of eight heavy metals in surface soil samples collected from the paddy fields in Yongshuyu irrigation area, Northeast China were investigated. The mean concentrations of Pb, Cr, Cu, Ni, Zn, Cd, Hg and As were 34.6 ± 4.67, 82.8 ± 9.51, 17.3 ± 4.09, 21.2 ± 12.0, 88.6 ± 17.9, 0.18 ± 0.15, 0.22 ± 0.07 and 8.77 ± 2.47 mg/kg, respectively, which were slightly higher than their corresponding background values of Jilin Province, indicating enrichment of these metals in the paddy soils, especially for Ni, Cd and Hg. The spatial distribution of heavy metals was closely correlated with local anthropogenic activities, such as agricultural production, mining and transportation. The hot-spot areas of As and Cd were mainly concentrated in the up-midstream where were associated with agricultural activities. Cr and Cu showed similar spatial distributions with hot-spot areas distributed the whole irrigation area uniformly. Ni was mainly distributed in the downstream where Ni quarries concentrated, while the spatial distribution patterns of Hg was mainly located in the upstream and downstream where the soil was significantly influenced by irrigation and coal mining emission. The spatial distributions of Pb and Zn were mainly concentrated along the highway side. The pollution levels of Yongshuyu irrigation area were estimated through index of geo-accumulation(Igeo), Nemerow integrated pollution index(NIPI) and potential ecological risk index(PERI). The results showed that Cd and Hg were the main pollutants in the study area. Health risk assessment results indicated that children were in higher non-carcinogenic and carcinogenic risks than adults with the carcinogenic metal of As. Ingestion was the main exposure pathway to non-carcinogenic and carcinogenic risk for both adults and children. Principal component analysis(PCA) indicated that Cr and Cu were mainly from parent materials, while Cd and As were mainly affected by agricultural activities. Pb and Zn were controlled by traffic activities, and the accumulations of Ni and Hg were associated with mining activities. This study would be valuable for preventing heavy metals inputs and safety in rice production of the Songhua river basin. 展开更多
关键词 spatial distribution heavy metals paddy soil risk assessment source identification Songhua River Basin
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