D-氨基酸增强型杀菌剂对三种金属材料腐蚀行为的影响

采用生物培养技术、杀菌过程评价、失重实验、电化学测试、表面分析等测试手段,研究了D-氨基酸增强型杀菌剂对45#碳钢、316L不锈钢和H62黄铜在硫酸盐还原菌(SRB)+铁氧化菌(IOB)混合菌中的耐蚀行为及机理的影响。结果表明,无杀菌剂时三种金属的年腐蚀深度排序为45#碳钢(0.1042 mm/a)>H62黄铜(0.0456 mm/a)>316L不锈钢(0.0073 mm/a)。混合菌中的SRB和IOB具有协同作用,进而加速了金属材料腐蚀。加入杀菌剂后,混合菌中SRB和IOB的杀菌率分别超过了99%和90%,三种金属的极化曲线均向左移,i_(corr)均有不同程度的下降,腐蚀速率均显著降低,且点蚀坑的深度和数量明显减少;微生物代谢产物中的P、S含量显著减少,说明活菌数量急剧降低。无论有/无杀菌剂条件下,316L不锈钢因表面易生成氧化铬钝化膜而使其耐蚀性能最好,H62黄铜因Cu^(2+)有杀菌作用而使其耐蚀性较好。杀菌剂中的四羟甲基硫酸磷(THPS)可改变细胞酶和蛋白质的性质,导致细菌死亡,且D-氨基酸可分解金属表面的生物膜,使细菌由难杀灭的固着态转变为易杀灭的浮游态,提高了杀菌效果,同时避免了高浓度的胞外聚合物(EPS)形成,从而降低了金属的腐蚀速率。

耐蚀性金属接地材料研究综述

为解决我国以镀锌钢为主要材料的接地网面临的腐蚀问题,接地导体材料的研究势在必行。通过收集可以作为接地金属材料的资料及标准、整理相关实验数据等工作,对几种耐蚀性金属材料,包括铜、铜镀钢、不锈钢、锌包钢等作为接地材料的土壤腐蚀特性、通流容量做了分析比较。在此基础上从材料成本、施工费用、维护费用等方面对其技术经济性作了较为全面的综述,以供工程参考。

Effect of additive BaO on corrosion resistance of xCu/(10NiO-NiFe_2O_4) cermet inert anodes for aluminum electrolysis

xCu/（10NiO-NiFe2O4） cermet and 1BaO-xCu/（10NiO-NiFe2O4） cermet（x=5,10,17） inert anodes were prepared as potential inert anodes for aluminum electrolysis and their corrosion resistance to traditional electrolyte was studied with anodic current density of 1.0 A/cm2 in laboratory electrolysis.The substantial corrosion of metal Cu was observed,many pores appeared on the surface of anode and electrolytes infiltrated inside anodes during the electrolysis.The wear rates of 5Cu/（10NiO-NiFe2O4）,10Cu/（10NiO-NiFe2O4）,17Cu/（10NiO-NiFe2O4）,1BaO-5Cu/（10NiO-NiFe2O4）,1BaO-10Cu/（10NiO-NiFe2O4） and 1BaO-17Cu/（10NiO-NiFe2O4） are 2.15,6.50,8.30,4.88,4.70 and 4.48 cm/a,respectively.The addition of BaO to 10Cu/（10NiO-NiFe2O4） cermet and 17Cu/（10NiO-NiFe2O4） cermet is advantageous because BaO can effectively promote densification and thus improve corrosion resistance.But the addition of BaO to 5Cu/（10NiO-NiFe2O4） cermet is unfavorable to corrosion resistance because additive BaO at the grain boundary of anode accelerates possibly the corrosion of cermet.

Effect of sintering atmosphere on corrosion resistance of Ni/(NiFe_2O_4-10NiO) cermet inert anode for aluminum electrolysis

A comparative study on the corrosion resistance of 17Ni/（NiFe2O4-10NiO） cermet inert anode prepared in differentsintering atmospheres was conducted in Na3AlF6-Al2O3 melt. The results indicate that the corrosion rates of NiFe2O4-based cermetanodes prepared in the vacuum and the atmosphere with oxygen content of 2×10^-3 （volume fraction） are 6.46 and 2.71 cm/a,respectively. Though there is a transition layer with lots of holes or pores, a densified layer is formed on the surface of anode due tosome reactions producing aluminates. For the anode prepared in the atmosphere with oxygen content of 2×10^-3, the thickness of thedensification layer （about 50 μm） is thicker than that （about 30 μm） formed on the surface of anode prepared in the vacuum. Thecontents of NiO and Fe（II） in NiFe2xO4-y-z increase with the decrease of oxygen content in sintering atmosphere, which reduces thecorrosion resistance of the material.

Crystallization kinetics and corrosion behaviors of Mg_(61)Cu_(28)Gd_(11) and (Mg_(0.61)Cu_(0.28)Gd_(0.11))_(99.5)Sb_(0.5) amorphous alloys

0.5% （molar fraction） Sb was added to Mg61Cu28Gd11 glass forming alloy to improve its thermal stability and corrosion resistance. The crystallization kinetics of Mg61Cu28Gd11 and （Mg0.61Cu0.28Gd0.11）99.5Sb0.5 amorphous alloys was investigated under continuous heating. The temperatures of glass transition, onset and peak crystallization for the two glasses exhibit strong heating-rate dependence. The activation energies for the onset and peak crystallization were determined based on the Oawza plots. Vogel-Fulcher-Tamman equation analysis shows that the larger strength parameter and much longer relaxation time are obtained due to the Sb addition. The corrosion properties of the two glassy alloys were studied by means of potentiodynamic and immersion tests. Compared with the parent alloy, （Mg0.61Cu0.28Gd0.11）99.5Sb0.5 glassy alloy exhibits a superior corrosion resistance in Cl--containing alkaline solution, as indicated by the lower passive current density and corrosion rate. Based on the point defect model, the effect mechanism of Sb addition on corrosion resistance of Mg-Cu-Gd glassy alloy is carefully identified.

Optimization of Cr/Mo molar ratio in FeCoCrMoCBY alloys for high corrosion resistance

The corrosion behavior of bulk metallic glasses(BMGs)(Fe41Co7Cr15Mo14C15B6Y2)100-xCrx(x=0,4,8,12,molar fraction,%)was investigated in1mol/L HCl aqueous solution with electrochemical tests.The electrochemical measurements demonstrate that the passive current density of Fe-based amorphous alloy is reduced by about one order of magnitude,and meanwhile,the stability of passive film can be guaranteed by the Cr/Mo molar ratio.The Mott–Schottky(M–S)curves show that the passive film is the densest when the molar ratio of Cr/Mo is between1.37and1.69.X-ray photoelectron spectroscopy(XPS)analysis was performed to clarify chemical states of elements in the passive films.The results show that the corrosion resistance of the alloy is related to the molar ratio of Cr/Mo.The stability of passive film is determined by the synergistic action of Cr and Mo elements.The main component of the passive film is Cr3+oxide.When the potential is greater than0.5V(vs SCE),Mo6+ions play an important role in keeping the stability of the passive film.The appropriate molar ratio of Cr/Mo can reduce the dissolution rate of the passive film.

Enhanced corrosion resistance of micro-arc oxidation coated magnesium alloy by superhydrophobic Mg-Al layered double hydroxide coating

To further enhance the corrosion resistance of the porous micro-arc oxidation(MAO) ceramic layers on AZ31 magnesium alloy, superhydrophobic Mg-Al layered double hydroxide(LDH) coating was fabricated on MAO-coated AZ31 alloy by using in-situ growth method followed by surface modification with stearic acid. The characteristics of different coatings were investigated by XRD, SEM and EDS. The effect of the hydrothermal treatment time on the formation of the LDH coatings was studied. The results demonstrated that the micro-pores and cracks of MAO coating were gradually sealed via in-situ growing LDH with prolonging hydrothermal treating time. Electrochemical measurement displayed that the lowest corrosion current density, the most positive corrosion potential and the highest impedance modulus were observed for superhydrophobic LDH/MAO coating compared with those of MAO coating and LDH/MAO coating. Immersion experiment proved that the superhydrophobic LDH/MAO coating with the active anti-corrosion capability significantly enhanced the long-term corrosion protection for MAO coated alloy.

Influence of intermetallic Al-Mn particles on in-situ steam Mg-Al-LDH coating on AZ31 magnesium alloy

The influence of intermetallic Al-Mn particles on the corrosion behavior of in-situ formed Mg-Al layered double hydroxide(Mg-Al-CO32--LDH)steam coating on AZ31 Mg alloy was investigated.The alloy was pretreated with H3PO4,HCl,HNO3or citric acid(CA),followed by hydrothermal treatment,for the fabrication of Mg-Al-LDH coating.The microstructure,composition and corrosion resistance of the coated samples were investigated.The results showed that the surface area fraction of Al-Mn phase exposed on the surface of the alloy was significantly increased after CA pretreatment,which promotes the growth of the Mg-Al-LDH steam coating.Further,the LDH-coated alloy pretreated with CA possessed the most compact surface and the maximum coating thickness among all the coatings.The corrosion current density of the coated alloy was decreased by three orders of magnitude as compared to that of the bare alloy.

Effect of CaO doping on corrosion resistance of Cu/(NiFe_2O_4-10NiO) cermet inert anode for aluminum electrolysis

The CaO-doped Cu/（NiFe2O4-10NiO） cermet inert anodes were prepared by the cold isostatie pressing-sintering process, and their corrosion resistance to Na3AlF6-K3AlF6-Al203 melt was studied. The results show that the relative density of 5Cu/（NiFe2O4-10NiO） cermet sintered at 1 200 ℃ increases from 82.83% to 97.63% when 2% CaO （mass fraction） is added. During the electrolysis, the relative density of cermet inert anode descends owing to the chemical dissolution of additive CaO at ceramic grain boundary, which accelerates the penetration of electrolyte. Thus, the corrosion resistance to melts of Cu/（NiFe2O4-10NiO） cermet inert anode is reduced. To improve the corrosion resistance of the cermet inert anode, the content of CaO doped should be decreased and the technology of cleaning the ceramic grain boundary should be applied.