A facile and innovative method to improve bonding between the two parts of compound squeeze cast Al/Al-4.5 wt.%Cu macrocomposite bimetals was developed and its effects on microstructure and mechanical properties of th...A facile and innovative method to improve bonding between the two parts of compound squeeze cast Al/Al-4.5 wt.%Cu macrocomposite bimetals was developed and its effects on microstructure and mechanical properties of the bimetal were investigated.A special concentric groove pattern was machined on the top surface of the insert(squeeze cast Al-4.5 wt.%Cu) and its effects on heat transfer,solidification and distribution of generated stresses along the interface region of the bimetal components were simulated using ProCAST and ANSYS softwares and experimentally verified. Simulation results indicated complete melting of the tips of the surface grooves and local generation of large stress gradient fields along the interface. These are believed to result in rupture of the insert interfacial aluminum oxide layer facilitating diffusion bonding of the bimetal components. Microstructural evaluations confirmed formation of an evident transition zone along the interface region of the bimetal. Average thickness of the transition zone and tensile strength of the bimetal were significantly increased to about 375 μm and 54 MPa, respectively, by applying the surface pattern.The proposed method is an affordable and promising approach for compound squeeze casting of Al-Al macrocomposite bimetals without resort to any prior cost and time intensive chemical or coating treatments of the solid insert.展开更多
Process and mechanism of high frequency were studied in this paper by means of cold attachment for the preparation of GNi WC25 coating . The results show its special distribution law of eddy current while the magnetic...Process and mechanism of high frequency were studied in this paper by means of cold attachment for the preparation of GNi WC25 coating . The results show its special distribution law of eddy current while the magnetic transition temperature and electric resistivity of the coating have been measured .Wear resistance of the high frequency induction coating has an advantage over those of laser cladding coating and oxygen acetylene spraying fusing coating . Moreover , the GNi WC25 coating by high frequency induction cladding has smooth surface and even microstructure.展开更多
Electrochemical machining（ECM） is one of the important non-traditional machining processes,which is used for machining of difficult-to-machine materials and intricate profiles.Being a complex process,it is very diff...Electrochemical machining（ECM） is one of the important non-traditional machining processes,which is used for machining of difficult-to-machine materials and intricate profiles.Being a complex process,it is very difficult to determine optimal parameters for improving cutting performance.Metal removal rate and surface roughness are the most important output parameters,which decide the cutting performance.There is no single optimal combination of cutting parameters,as their influences on the metal removal rate and the surface roughness are quite opposite.A multiple regression model was used to represent relationship between input and output variables and a multi-objective optimization method based on a non-dominated sorting genetic algorithm-Ⅱ（NSGA-Ⅱ） was used to optimize ECM process.A non-dominated solution set was obtained.展开更多
Thixoforging is a type of semi-solid metal processing at high solid fraction (0.7<φs<1), which involves the processing of alloys in the semi-solid state.Tooling has to be adapted to this particular process to b...Thixoforging is a type of semi-solid metal processing at high solid fraction (0.7<φs<1), which involves the processing of alloys in the semi-solid state.Tooling has to be adapted to this particular process to benefit shear thinning and thixotropic behaviour of such semi-solid material.Tooling parameters, such as the forming speed and tool temperature, have to be accurately controlled because of their influence on thermal exchanges between material flow and tool.These thermal exchanges influence the high-cracking tendency and the rheology of the semi-solid material during forming, which affects parts properties and therefore their quality.Extrusion tests show how thermal exchanges influence quality of thixoforged parts made of 7075 aluminium alloys at high solid fraction by modifying process parameters like forming speed, tool temperature and tool thermal protector.Thus an optimum in terms of thermal exchanges has to be found between surface quality and mechanical properties of the part.A direct application is the evaluation of surface quality of thixoforged thin wall parts made of 7075 aluminium alloy.展开更多
Porous materials such as metal-organic frameworks(MOFs)with high theoretical volumetric gas uptake capacity are promising materials for gas storage and separation,but the structuring for practical applications is chal...Porous materials such as metal-organic frameworks(MOFs)with high theoretical volumetric gas uptake capacity are promising materials for gas storage and separation,but the structuring for practical applications is challenging.Herein,we report a general and feasible strategy to combine electrospinning with a phase conversion method to decorate polyacrylonitrile nanofibers(PAN NFs)with CuMOF(HKUST-1).The strategy is based on the combination of surface pretreatment of the NFs with Cu(OH)_(2) and a subsequent phase conversion into HKUST-1 crystals(PCHKUST-1).A significant higher loading of HKUST-1 in the PAN NF matrix was achieved by the phase conversion method compared with direct electrospinning of MOF slurries or insitu growth of MOF crystals on NFs.As a result,the hierarchical structured PC(phase conversion)-HKUST-1 NFs revealed the highest gravimetric storage capacity of 86 cm^(3) g^(-1)(STP)at 3500 kPa and 298 K for methane(CH_(4)),which is higher than other HKUST-1 NFs reported previously.The improved CH_(4) uptake can be explained by the high loading of HKUST-1 due to the high availability of Cu-ions localized on the surface of the NFs during the phase conversion process,resulting in high surface area and excellent gas access of the phase converted HKUST-1.Thus,the developed strategy of structuring MOFs could be of interest for the fabrication of tailor-made MOF NF architectures for other energy and environmental applications.展开更多
基金the financial support from Iran National Science Foundation (INSF) under grant number 95822903
文摘A facile and innovative method to improve bonding between the two parts of compound squeeze cast Al/Al-4.5 wt.%Cu macrocomposite bimetals was developed and its effects on microstructure and mechanical properties of the bimetal were investigated.A special concentric groove pattern was machined on the top surface of the insert(squeeze cast Al-4.5 wt.%Cu) and its effects on heat transfer,solidification and distribution of generated stresses along the interface region of the bimetal components were simulated using ProCAST and ANSYS softwares and experimentally verified. Simulation results indicated complete melting of the tips of the surface grooves and local generation of large stress gradient fields along the interface. These are believed to result in rupture of the insert interfacial aluminum oxide layer facilitating diffusion bonding of the bimetal components. Microstructural evaluations confirmed formation of an evident transition zone along the interface region of the bimetal. Average thickness of the transition zone and tensile strength of the bimetal were significantly increased to about 375 μm and 54 MPa, respectively, by applying the surface pattern.The proposed method is an affordable and promising approach for compound squeeze casting of Al-Al macrocomposite bimetals without resort to any prior cost and time intensive chemical or coating treatments of the solid insert.
文摘Process and mechanism of high frequency were studied in this paper by means of cold attachment for the preparation of GNi WC25 coating . The results show its special distribution law of eddy current while the magnetic transition temperature and electric resistivity of the coating have been measured .Wear resistance of the high frequency induction coating has an advantage over those of laser cladding coating and oxygen acetylene spraying fusing coating . Moreover , the GNi WC25 coating by high frequency induction cladding has smooth surface and even microstructure.
文摘Electrochemical machining（ECM） is one of the important non-traditional machining processes,which is used for machining of difficult-to-machine materials and intricate profiles.Being a complex process,it is very difficult to determine optimal parameters for improving cutting performance.Metal removal rate and surface roughness are the most important output parameters,which decide the cutting performance.There is no single optimal combination of cutting parameters,as their influences on the metal removal rate and the surface roughness are quite opposite.A multiple regression model was used to represent relationship between input and output variables and a multi-objective optimization method based on a non-dominated sorting genetic algorithm-Ⅱ（NSGA-Ⅱ） was used to optimize ECM process.A non-dominated solution set was obtained.
基金University of Liège,Walloon Region (First Europe Program Convention n°"NEP" 415824,THIXALU Project and MAGAL Project) and the COST 541 for their financial support
文摘Thixoforging is a type of semi-solid metal processing at high solid fraction (0.7<φs<1), which involves the processing of alloys in the semi-solid state.Tooling has to be adapted to this particular process to benefit shear thinning and thixotropic behaviour of such semi-solid material.Tooling parameters, such as the forming speed and tool temperature, have to be accurately controlled because of their influence on thermal exchanges between material flow and tool.These thermal exchanges influence the high-cracking tendency and the rheology of the semi-solid material during forming, which affects parts properties and therefore their quality.Extrusion tests show how thermal exchanges influence quality of thixoforged parts made of 7075 aluminium alloys at high solid fraction by modifying process parameters like forming speed, tool temperature and tool thermal protector.Thus an optimum in terms of thermal exchanges has to be found between surface quality and mechanical properties of the part.A direct application is the evaluation of surface quality of thixoforged thin wall parts made of 7075 aluminium alloy.
基金supported by the Grande Solution Project“HiGradeGas”(48279)Innovation Fund Denmark,exploring NFs-based adsorbents for biogas upgrading and storage+1 种基金the Danish Research Council to provide funding to support fundamental research on electrospinning(8022-00237B)for investigating NFs structures for enzyme immobilization(6111-00232B)。
文摘Porous materials such as metal-organic frameworks(MOFs)with high theoretical volumetric gas uptake capacity are promising materials for gas storage and separation,but the structuring for practical applications is challenging.Herein,we report a general and feasible strategy to combine electrospinning with a phase conversion method to decorate polyacrylonitrile nanofibers(PAN NFs)with CuMOF(HKUST-1).The strategy is based on the combination of surface pretreatment of the NFs with Cu(OH)_(2) and a subsequent phase conversion into HKUST-1 crystals(PCHKUST-1).A significant higher loading of HKUST-1 in the PAN NF matrix was achieved by the phase conversion method compared with direct electrospinning of MOF slurries or insitu growth of MOF crystals on NFs.As a result,the hierarchical structured PC(phase conversion)-HKUST-1 NFs revealed the highest gravimetric storage capacity of 86 cm^(3) g^(-1)(STP)at 3500 kPa and 298 K for methane(CH_(4)),which is higher than other HKUST-1 NFs reported previously.The improved CH_(4) uptake can be explained by the high loading of HKUST-1 due to the high availability of Cu-ions localized on the surface of the NFs during the phase conversion process,resulting in high surface area and excellent gas access of the phase converted HKUST-1.Thus,the developed strategy of structuring MOFs could be of interest for the fabrication of tailor-made MOF NF architectures for other energy and environmental applications.
