光刻有机金浆的制备

光刻有机金浆的制备郎彩，李世鸿，张樱，杜红云（昆明贵金属研究所，昆明６５０２２１）主题词浆料，树脂酸盐，光刻有机金浆分类号ＴＱ１３１．２３ＳｔｕｄｙｏｎＯｒｇａｎｉｃＧｏｌｄＰａｓｔｅｆｏｒＰｈｏｔｏｅｔｃｈｉｎｇ￥ＬａｎｇＣａｉ；ＬｉＳｈｔｈｏｎｇ...

浅谈交联剂和热熔粉在烫金浆中的应用

随着科技的发展和生活质量的提高,人们对纺织品印花的追求不再只是简单普通的印花图案,而是需要有一定的金属色彩和镜面效果。烫印工艺是一种能使印花获得清晰、美观、金属色彩效果的技术,其工艺流程为选择底片、制网印版、上烫金浆、烫印成品。其中,烫金浆的质量决定了烫印温度及印花手感、耐热水洗牢度。

热烫金浆用丙烯酸乳液的合成及性能研究

丙烯酸乳液是指采用丙烯酸酯类单体和水在乳化剂的作用下形成预乳液,再通过引发剂发生自由基聚合后形成的聚合物乳液。丙烯酸乳液形成的漆膜具有热粘的特点,且光泽高、黏合牢、耐候性好、柔韧性可控、价格便宜等,常作为基本成膜物质用于制备热烫金浆。同时,市售的丙烯酸乳液用于热烫金浆还存在着一些问题,主要在耐水和牢度问题,并不能达到高品质的要求。

Preparation of semi-solid A380 aluminum alloy slurry by serpentine channel

The semi-solid slurry of A380 aluminum alloy was prepared by the serpentine channel. The effects of pouring temperature, curve number and curve diameter of the serpentine channel on the microstructure of the semi-solid A380 aluminum alloy slurry were investigated. The results show that the satisfactory semi-solid A380 aluminum alloy slurry could be obtained when the pouring temperature ranged from 630 to 650 °C. Under the same conditions, increasing the curve number or reducing the curve diameter of the serpentine channel would decrease the average diameter and increase the shape factor of the primary α（Al） grains. The ＂self-stirring＂ of the alloy melt in the serpentine channel was beneficial to the ripening of the dendrites and the spheroidizing of the primary α（Al） grains.

Effects of processing parameters on microstructure of semi-solid slurry of AZ91D magnesium alloy prepared by gas bubbling

The semi-solid slurry of AZ91 D magnesium alloy was prepared by gas bubbling process.The effect of processing parameters,including gas flow rate,cooling rate and stirring end temperature,on microstructure of AZ91 D semi-solid slurry was investigated.With increasing the gas flow rate from 0 to 5 L/min,the average size of primary α-Mg particles decreases from 119.1 to77.2μm and the average shape factor increases continuously from 0.1 to 0.596.The formation of non-dendritic primary α-Mg particles during gas bubbling is the result of combined effects of dendrite fragmentation and copious nucleation.With increasing the cooling rate from 3.6 to 14.6℃/min,the average particle size of primary α-Mg phase decreases from 105.0 to 68.1μm while the average shape factor peaks at 9.1℃/min.Both high and low cooling rates can induce dendritic growth of primary α-Mg particles.Changing the stirring end temperature from 590 to 595℃ has little effect on the average size and shape factor of primary α-Mg particles in AZ91 D semi-solid slurry.The insensitivity of semi-solid microstructures to the stirring end temperature is attributed to the sufficient quantity of primary particles formed in the melt.

Preparation of semi-solid 7075 aluminum alloy slurry by serpentine pouring channel

The semi-solid slurry of 7075 aluminum alloy was prepared by a serpentine pouring channel （SCP）. Influences of pouring temperature and the number of turns on the microstructure of semi-solid 7075 alloy slurry were investigated. The results demonstrated that the semi-solid 7075 aluminum alloy slurry with satisfied quality could be generated by a serpentine pouring channel when the pouring temperature was in the range of 680-700 ℃. At a given pouring temperature, the equivalent size of the primaryα（Al） grains decreased and the shape factor increased with the increase of the number of turns. During the slurry preparation of semi-solid 7075 aluminum alloy, the flow direction of alloy melt changed many times when it flowed in a curved and closed serpentine channel. With the effect of“stirring”in it , the primary nuclei gradually evolved into spherical and near-spherical grains.

Microstructure evolution of semi-solid 7075 Al alloy slurry during temperature homogenization treatment

Semi-solid 7075 Al slurry was prepared by inverted cone-shaped pouring channel process （ICSPC） and temperature homogenization （TH） treatment was combined to make the slurry uniform and have a controllable solid fraction suitable for the follow-up rheocasting. The influence of cooling rate on the microstructure evolution of primary α（Al） during TH treatment was investigated. The results show that as the cooling rate of the slurry after being prepared reduces, the growth of primaryα（Al） in the slurry tends to be nearly spherical and the uniformity of the organization is also enhanced. This may be due to the fact that lower cooling rate plays an important role in achieving the uniformity of temperature and composition in the remaining liquid, which is crucial to the formation of the spherical and homogeneous microstructure. However, a too low cooling rate will lead to a significant increase in grain growth time, which makes too coarse grains and more particles coalesce, so a certain abnormal growth of grain appears and the shape factor decreases slightly.

Effects of slurry pack cementation temperature on microstructure and wear resistance of Ti-Al co-deposited coating on copper plated nickel layer

In order to improve the wear resistance properties of copper substrate, a layer of electroplated nickel was firstly deposited on copper substrate, subsequently these electroplated specimens were treated by slurry pack cementation process with a slurry pack cementation mixture composed of TiO2 as titanizing source, pure Al powder as aluminzing source and also a reducer for titanizing, an activator of NH4Cl and albumen （egg white） as cohesive agent. The Ti-Al coating was fabricated on the surface of electro-deposited nickel layer on copper matrix followed by the slurry pack cementation process. The effects of slurry pack cementation temperature on the microstructures and wear resistance of Ti-Al coating were studied. The results show that the microstructure of the coating changed from NiAl＋Ni3（Ti,Al） to NiAl ＋Ni3（Ti,Al）＋Ni4Ti3 to Ni4Ti3＋NiAl, and to NiAl＋Ni3（Ti,Al）＋NiTi with slurry pack cementation temperature ranging from 800 ℃ to 950 ℃ in 12 h. The friction coefficient of Ti-Al coating decreased and the hardness increased with increasing the slurry pack cementation temperature. The minimum friction coefficient was 1/3 and the minimum hardness was 5 times larger than that of pure copper.

Preparation of semi-solid ZL101 aluminum alloy slurry by serpentine channel

Semi-solid slurry of ZL101 aluminum alloy was prepared using serpentine channel. The influences of the pouring temperature, the number of curves and the serpentine channel temperature on the microstructure of semi-solid ZL101 aluminum alloy were investigated. The results show that, satisfied semi-solid slurry of ZL101 aluminum alloy was prepared with pouring at 630-680℃. The morphology of primaryα（Al） grains transforms from rosette to spheroid with the decrease of pouring temperature. At the same pouring temperature, increasing the number of curves can improve the morphology of primaryα（Al） grains and decrease the grain size. Qualified slurry can be attained with lowering the pouring temperature when the serpentine channel temperature is higher. The alloy melt has the effect of“self-stirring”in the serpentine channel, which can make the primary nuclei gradually evolve into spherical and near-spherical grains.

织带装饰

展会、服装、礼品行业会用到大量的织带。超过73%的织带通过印刷实现装饰进而达到产品宣传的目的。织带最常见的印刷装饰方式是网印、烫金和热升华转印。织带属于非常专业的服装和礼品工艺配件,尽管产品本身小,但是全球范围内的产量十分可观,因此在国内有专门的工厂制造织带并将产品销往全球各地。

Mechanical properties of anti-seepage grouting materials for heavy metal contaminated soil

Cement-based composite grouting materials were used to construct grouting cutoff wall for heavy metal contaminated soil in non-ferrous metal mining areas. Cement, fly ash, and slag as principal ingredients were mixed with water glass in different ways to produce three composite grouting materials. In order to investigate the effect of water glass mixing ratio, Baume degree, fly ash and slag contents on the mechanical properties of the composite grouting materials, particularly their gel time and compressive strength, the beaker-to-beaker method of gel time test and unconfined compressive strength test were conducted. In addition, the phase composition and microstructure of the composite grouting materials were analyzed by the X-ray diffraction（XRD） and scanning electron microscope（SEM） techniques. The test results show that their gel time increases when water glass mixing ratio and Baume degree increase. The gel time increases dramatically when fly ash is added, but decreases slightly if fly ash is partly replaced by slag. When the mixing ratio of water glass is below 20%, their compressive strength increases with the increases of the ratio; when the ratio is above 20%, it significantly decreases. The compressive strength also tends to increase as Baume degree increases, and improves if fly ash and slag are added.

Semi-solid processing of aluminum and magnesium alloys:Status,opportunity,and challenge in China

Owing to its low cost,short process and low energy consumption,semi-solid processing(SSP)of aluminum(Al)and magnesium(Mg)alloys has been considered as a competitive approach to fabricate complicated components with excellent performance.Over the past decade,significant progress has been achieved in deeply understanding the SSP process,the microstructure and performance of the fabricated components in China.This paper starts with a retrospective overview of some common slurry preparation methods,followed by presenting the performance and the underlying mechanisms of SSP fabricated alloys.Then,the mainstream opinions on the microstructure evolution and rheological flow behavior of semi-solid slurry are discussed.Subsequently,the general situation and some recent examples of industrial applications of SSP are presented.Finally,special attention is paid to the unresolved issues and the future directions in SSP of Al and Mg alloys in China.

Rheo-squeeze casting of semi-solid A356 aluminum alloy slurry

The effect of pouring temperature, electromagnetic stirring power and holding process on semi-solid A356 aluminum alloy slurry was investigated, then the slurry was squeeze-cast. The results show that when the pouring temperatures are properly above the liquidus line, for example 630-650 ℃, the slurry with spherical primary α（Al） grains can be prepared under the stirring power of 1.27 kW. The slurry is then homogeneously held for a short time, and the primary α（Al） grains are further ripened and distributed evenly in the slurry. The results of the rheo-squeezed casting experiments show that the injection specific pressure has a great effect on the filling ability of the semi-solid A356 aluminum alloy slurry, and the higher the injection specific pressure is, the better the ability for the slurry to fill the mould cavity is. When the injection specific pressure is equal to or above 34 MPa, the whole and compact rheo-squeezed castings can be obtained. The microstructure of the castings indicates that the shape, size and numbers of the primary α（Al） grains in different parts of the castings are highly consistent. After being held at 535 ℃ for 5 h and then aged at 155 ℃ for 12 h, the ultimate strength of the rheo-squeezed castings can reach 300-320 MPa, the yield strength 230-255 MPa, and the elongation 11%-15%.

Plasma matrix metalloproteinase-1 and tissue inhibitor of metalloproteinase-1 as biomarkers of ulcerative colitis activity

AIM:Overexpression of mucosal metalloproteinases(MMP) has been demonstrated recently in inflammatory bowel disease.Their activity can be counterbalanced by the tissue inhibitor of metalloproteinases(TIMP).The aim of this study was to evaluate the effect of ulcerative colitis(UC)on MMP- 1 and TIMP-1 plasma concentrations,as two possible biomarkers of the disease activity. METHODS:MMP-1 and TIMP-1 plasma concentrations were measured with an enzyme immunoassay in 16 patients with endoscopically confirmed active UC. RESULTS:Plasma concentrations of both MMP-1(13.7±0.2 ng/ml)and TIMP-1(799±140 ng/ml)were significantly elevated in UC patients in comparison to healthy controls (11.9±0.9 ng/ml and 220±7 ng/ml respectively).There was no correlation between TIMP-1 and MMP-1 concentrations (r=0.02).TIMP-1 levels revealed significant positive correlations with scored endoscopic degree of mucosal injury, disease activity index and clinical activity index values as well as C-reactive protein concentration.There was no correlation between MMP-1 and laboratory,clinical or endoscopic indices of the disease activity.CONCLUSION: These results confirm the role of both MMP- 1 and TIMP-1 in the pathogenesis of ulcerative colitis. However only TIMP-1 can be useful as a biomarker of the disease activity, demonstrating association with clinical and endoscopic pictures.

Anodizing parameters for superheated slurry cast 7075 aluminum alloys

The anodizing parameters of voltage, current density, temperature, and electrolyte choice were assessed to find an appropriate combination for the superheated slurry cast 7075 Al alloy substrate.The alloy was anodized in sulfuric acid electrolyte or alternatively in sulfuric acid mixed with boric acid or citric acid. The voltages applied were in the range of 15-30 V. Anodizing current densities tested were 2 and 3 A/dm^2,while temperatures tested were 5 and 15 ℃. Thickness, surface morphology, hardness,and corrosion resistance of the oxide film were then evaluated.It was found that 25 V,2 A/dm^2 and 5 ℃ were suitable for this alloy when anodized in sulfuric acid. The oxide film was smooth with uniform thickness, low porosity, high hardness,and had the highest corrosion resistance at these parameters. However, discontinuous oxide films were observed from samples anodized at higher temperature of 15 ℃.Alternative electrolytes considered were sulfuric acid mixed with boric acid or citric acid. The results showed that electrolytes with boric acid or citric acid increased thickness, hardness, corrosion resistance and quality of the oxide films.However, these oxide films were inferior to those obtained with sulfuric acid electrolyte at lower temperature(25 V, 2 A/dm^2 and5 ℃).

Preparation of semi-solid 6061 aluminum alloy slurry by serpentine channel pouring

The semi-solid 6061 aluminum alloy slurry was prepared by a serpentine channel pouring process. The effects of pouring temperature, bend number and bend diameter on the microstructures were investigated. Microstructural evolution mechanism of the semi-solid slurry during the pouring process was also analyzed. The results show that the grain is refined and the grain roundness is improved by controlling the pouring temperature close to the liquidus temperature, and the nucleation rate of primary α(Al) grains is effectively increased via increasing the bend number and decreasing the bend diameter. The primary grains are not only formed directly from the alloy melt via chilling nucleation and heterogeneous nucleation, but also evolved from the fractured dendrite fragments. Meanwhile, the heat exchange between the melt and the serpentine channel is increased by the “self-stirring” effect in the melt, which also promotes the refinement and spheroidization of primary α(Al) grains.

Influence of plate length and plate cooling rate on solidification and microstructure of A356 alloy produced by oblique plate

A356 alloy melt solidifies partially when it flows down on an oblique plate cooled from bottom by counter flowing water. Columnar dendrites are continuously formed on the plate wall. Because of the forced convection, these dendrites are sheared off into equiaxed/fragmented grains and then washed away continuously by producing semisolid slurry at plate exit. Plate cooling rate provides required extent/amount of solidification whereas plate length enables necessary shear for producing semisolid slurry of desired quality. Slurry obtained is solidified in metal mould to produce semisolid-cast billets of desired microstructure. Furthermore, semisolid-cast billets are also heat-treated to improve surface quality. Microstructures of both semisolid-cast and heat-treated billets are compared. The effects of plate length and plate cooling rate on solidification and microstructure of billets produced by using oblique plate are illustrated. Three different plate lengths（200 mm, 250 mm, 300 mm） associated with three different heat transfer coefficients（1000, 2000 and 2500 W/（m2·K）） are involved. Plate length of 250 mm with heat transfer coefficient of 2000 W/（m2·K） gives fine and globular microstructures and is the optimum as there is absolutely no possibility of sticking of slurry to plate wall.

Introducing aggregate into grouting material and its influence on load transfer of the rock bolting system

A fully grouted bolt provides greater shear load capacity for transmitting the load from the rock to the bolt, and vice versa. When grout fills irregularities between the bolt and the rock, a keying effect is created to transfer the load to the bolt via shear resistance at the interface and within the grout. Previous research has revealed that the mechanical properties of the grout had a great impact on the load transfer capacity of the rock bolting system. This paper presents a method to enhance the rock bolting strength by introducing metal granules into the grouting material. Experimental results suggest that both the average peak load of pullout tests and the total energy absorption of the system will increase if some metal granules are mixed into the resin.

A new fabricating technique of refiner plate

It was discussed how refiner plate is produced by a new process, such as three dimension making die with computer technology, shell molding, optimizing the alloy and controlling shakeout time with computer. Results confirmed that lead-time was decreased and product customization was improved in making die by using computer technology. At the same time, precision molding can decrease the reject ratio of refiner plates, and optimizing the alloy and shakeout time can eliminate the need for heat treatment. The new fabricating process showed several advantages over the traditional process in increasing toughness, better casting precision, elimination of the annealing treatment stage and raising production efficiency.