A Y2O3 particle enhanced Ni/TiC composite coating was fabricated in-situ on a TC4 Ti alloy by laser surface cladding. The phase component, microstructure, composition distribution and properties of the composite layer...A Y2O3 particle enhanced Ni/TiC composite coating was fabricated in-situ on a TC4 Ti alloy by laser surface cladding. The phase component, microstructure, composition distribution and properties of the composite layer were investigated. The composite layer has graded microstructures and compositions, due to the fast melting followed by rapid solidification and cooling during laser cladding. The TiC powders are completely dissolved into the melted layer during melting and segregated as fine dendrites when solidified. The size of TiC dendrites decreases with increasing depth. Y2O3 fine particles distribute in the whole clad layer. The Y2O3 particle enhanced Ni/TiC composite layer has a quite uniform hardness along depth with a maximum value of HV1380, which is 4 times higher than the initial hardness. The wear resistance of the Ti alloy is significantly improved after laser cladding due to the high hardness of the composite coating.展开更多
The Hastelloy C22 coatings on Q235 steel substrate were produced by high power diode laser cladding technique. Their corrosion behaviors in static and cavitation hydrochloric, sulfuric and nitric acid solutions were i...The Hastelloy C22 coatings on Q235 steel substrate were produced by high power diode laser cladding technique. Their corrosion behaviors in static and cavitation hydrochloric, sulfuric and nitric acid solutions were investigated. The electrochemical results show that corrosion resistance of coatings in static acid solutions is higher than that in cavitation ones. In each case, coating corrosion resistance in descending order is in nitric, sulfuric and hydrochloric acid solutions. Obvious erosion-corrosion morphology and serious intercrystalline corrosion of coating are noticed in cavitation hydrochloric acid solution. This is mainly ascribed to the aggressive ions in hydrochloric acid solution and mechanical effect from cavitation bubbles collapse. While coating after corrosion test in cavitation nitric acid solution shows nearly unchanged surface morphology. The results indicate that the associated action of cavitation and property of acid solution determines the corrosion development of coating. Hastelloy C22 coating exhibits better corrosion resistance in oxidizing acid solution for the stable formation of dense oxide film on the surface.展开更多
Al2O3-13%TiO2 （mass fraction） coatings, prepared by laser cladding on nickel-based alloy, were heated using high frequency induction sources. The coating microstructure and the interface between bond coating and cer...Al2O3-13%TiO2 （mass fraction） coatings, prepared by laser cladding on nickel-based alloy, were heated using high frequency induction sources. The coating microstructure and the interface between bond coating and ceramic coating were characterized by SEM, XRD and EDS. The results show that two-layer substructure exists in the ceramic coating： one layer evolving from fully melted region where the sintered grains grow fully; another layer resembling the liquid-phase-sintered structure consisting of three-dimensional net where the melted Al2O3 particles are embedded in the TiO2-rich matrix. The mechanism of the two-layer substructure formation is also explained in terms of the melting and flattening behavior of the powders during laser cladding processing. The spinel compounds NiAl2O4 and acicular compounds Cr2O3 are discovered in the interface between bond coating and ceramic coating. It proves that the chemical reactions in the laser cladding process will significantly enhance the coating adhesion.展开更多
In order to improve the hardness and tribological performance of Ti6Al4V alloy,NiCoCrAlY-B_(4)C composite coatings with B_(4)C of 5%,10%and 15%(mass fraction)were fabricated on its surface by laser cladding(LC).The mo...In order to improve the hardness and tribological performance of Ti6Al4V alloy,NiCoCrAlY-B_(4)C composite coatings with B_(4)C of 5%,10%and 15%(mass fraction)were fabricated on its surface by laser cladding(LC).The morphologies,chemical compositions and phases of obtained coatings were analyzed using scanning electronic microscope(SEM),energy dispersive spectrometer(EDS),and X-ray diffraction(XRD),respectively.The effects of B_(4)C mass fraction on the coefficient of friction(COF)and wear rate of NiCoCrAlY-B_(4)C coatings were investigated using a ball-on-disc wear tester.The results show that the NiCoCrAlY-B_(4)C coatings with different B_(4)C mass fractions are mainly composed of NiTi,NiTi_(2),α-Ti,CoO,AlB_(2),TiC,TiB and TiB_(2)phases.The COFs and wear rates of NiCoCrAlY-B_(4)C coatings decrease with the increase of B_(4)C content,which are contributed to the improvement of coating hardness by the B_(4)C addition.The wear mechanisms of NiCoCrAlY-B_(4)C coatings are changed from adhesive wear and oxidation wear to fatigue wear with the increase of B_(4)C content.展开更多
Mo-based alloys are widely used for their excellent wear and corrosion resistance as well as high temperature resistance.Mo-NiCrBSi and Mo-Ni alloy coatings were prepared on 1020 water wall tube by laser cladding tech...Mo-based alloys are widely used for their excellent wear and corrosion resistance as well as high temperature resistance.Mo-NiCrBSi and Mo-Ni alloy coatings were prepared on 1020 water wall tube by laser cladding technology in the present study.The microstructure and phase compositions were analyzed by means of the scanning electron microscopy(SEM),energy-dispersive spectroscopy(EDS)and X-ray diffractometry(XRD).The corrosion properties of the coatings were evaluated by an electrochemical experiment at room temperature in 3.5 wt.%NaCl electrolyte.With increasing content of Mo,the structure homogeneity in Mo-Ni coatings deteriorated,the grain size increased,the average hardness and the corrosion resistance declined,due to the more content of harmful phases.Compared to the Mo-Ni coatings,the overall performance was better for the Mo-NiCrBSi,which had the higher hardness contributed by the element B and Si as well as the better corrosion resistance due to the addition of Cr.展开更多
TiCx-NiTi2/Ti cermet composite coatings C1 and C2 with gradient TiCx reinforcements were prepared on TC4 titanium alloy by laser cladding method.The microstructure and phase compositions were analyzed by means of scan...TiCx-NiTi2/Ti cermet composite coatings C1 and C2 with gradient TiCx reinforcements were prepared on TC4 titanium alloy by laser cladding method.The microstructure and phase compositions were analyzed by means of scanning electron microscopy(SEM),energy-dispersive spectroscopy(EDS)and X-ray diffraction(XRD)meter.The TiCx exhibited a dendritic microstructure,and homogeneously dispersed in the Ti-based matrix where NiTi2 was embedded.With increasing ingredient supercooling,temperature gradient and cooling temperature,the dendrites displayed a finer morphology with longer primary trunks and intensified side branches in the dilution zone.But the smoothed,coarse columnar ones became dominant in the upper clad layer due to the repeated energy input during multi-track cladding.The Vickers microhardness presented a linear change trend through the cross-sections,which well confirmed the gradient distribution of TiCx.With more TiCx,C1 presented higher hardness than C2.展开更多
A localized surface plasmon resonance(LSPR) biosensor was prepared with gold nanospheres(Au NSs) coated on the tip face of the optical silica fiber. Au NSs with the sizes of 20 nm and 80 nm were used. The sensitivitie...A localized surface plasmon resonance(LSPR) biosensor was prepared with gold nanospheres(Au NSs) coated on the tip face of the optical silica fiber. Au NSs with the sizes of 20 nm and 80 nm were used. The sensitivities of Au NS_(20 nm) and Au NS_(80 nm) modified sensors to bulk refractive index(RI) variation are 82.86 nm/RIU and 218.98 nm/RIU, respectively. The Au NS_(80 nm) modified sensor was used for the detection of 40 bases DNA hybridization and the limit of detection is 50 nmol/L, where the 40-bases DNA probe was covalently linked with Au NS_(80 nm). The complementary DNA sequence in tris-acetate-EDTA(TAE) buffer solution was detected as the target DNA. This fiber sensor has the advantages of small sample consumption, easy fabrication and high sensitivity.展开更多
基金Projects (51101096, 51002093) supported by the National Natural Science Foundation of ChinaProject (1052nm05000) supported by Special Foundation of the Shanghai Science and Technology Commission for Nano-Materials ResearchProject (J51042) supported by Leading Academic Discipline Project of the Shanghai Education Commission, China
文摘A Y2O3 particle enhanced Ni/TiC composite coating was fabricated in-situ on a TC4 Ti alloy by laser surface cladding. The phase component, microstructure, composition distribution and properties of the composite layer were investigated. The composite layer has graded microstructures and compositions, due to the fast melting followed by rapid solidification and cooling during laser cladding. The TiC powders are completely dissolved into the melted layer during melting and segregated as fine dendrites when solidified. The size of TiC dendrites decreases with increasing depth. Y2O3 fine particles distribute in the whole clad layer. The Y2O3 particle enhanced Ni/TiC composite layer has a quite uniform hardness along depth with a maximum value of HV1380, which is 4 times higher than the initial hardness. The wear resistance of the Ti alloy is significantly improved after laser cladding due to the high hardness of the composite coating.
文摘The Hastelloy C22 coatings on Q235 steel substrate were produced by high power diode laser cladding technique. Their corrosion behaviors in static and cavitation hydrochloric, sulfuric and nitric acid solutions were investigated. The electrochemical results show that corrosion resistance of coatings in static acid solutions is higher than that in cavitation ones. In each case, coating corrosion resistance in descending order is in nitric, sulfuric and hydrochloric acid solutions. Obvious erosion-corrosion morphology and serious intercrystalline corrosion of coating are noticed in cavitation hydrochloric acid solution. This is mainly ascribed to the aggressive ions in hydrochloric acid solution and mechanical effect from cavitation bubbles collapse. While coating after corrosion test in cavitation nitric acid solution shows nearly unchanged surface morphology. The results indicate that the associated action of cavitation and property of acid solution determines the corrosion development of coating. Hastelloy C22 coating exhibits better corrosion resistance in oxidizing acid solution for the stable formation of dense oxide film on the surface.
基金Project (59975046) supported by the National Natural Science Foundation of China
文摘Al2O3-13%TiO2 （mass fraction） coatings, prepared by laser cladding on nickel-based alloy, were heated using high frequency induction sources. The coating microstructure and the interface between bond coating and ceramic coating were characterized by SEM, XRD and EDS. The results show that two-layer substructure exists in the ceramic coating： one layer evolving from fully melted region where the sintered grains grow fully; another layer resembling the liquid-phase-sintered structure consisting of three-dimensional net where the melted Al2O3 particles are embedded in the TiO2-rich matrix. The mechanism of the two-layer substructure formation is also explained in terms of the melting and flattening behavior of the powders during laser cladding processing. The spinel compounds NiAl2O4 and acicular compounds Cr2O3 are discovered in the interface between bond coating and ceramic coating. It proves that the chemical reactions in the laser cladding process will significantly enhance the coating adhesion.
文摘In order to improve the hardness and tribological performance of Ti6Al4V alloy,NiCoCrAlY-B_(4)C composite coatings with B_(4)C of 5%,10%and 15%(mass fraction)were fabricated on its surface by laser cladding(LC).The morphologies,chemical compositions and phases of obtained coatings were analyzed using scanning electronic microscope(SEM),energy dispersive spectrometer(EDS),and X-ray diffraction(XRD),respectively.The effects of B_(4)C mass fraction on the coefficient of friction(COF)and wear rate of NiCoCrAlY-B_(4)C coatings were investigated using a ball-on-disc wear tester.The results show that the NiCoCrAlY-B_(4)C coatings with different B_(4)C mass fractions are mainly composed of NiTi,NiTi_(2),α-Ti,CoO,AlB_(2),TiC,TiB and TiB_(2)phases.The COFs and wear rates of NiCoCrAlY-B_(4)C coatings decrease with the increase of B_(4)C content,which are contributed to the improvement of coating hardness by the B_(4)C addition.The wear mechanisms of NiCoCrAlY-B_(4)C coatings are changed from adhesive wear and oxidation wear to fatigue wear with the increase of B_(4)C content.
基金supported by the National Natural Science Foundation of China(Grant Nos.11372110and 51101056)+1 种基金the National Science and Technology Support Program(Grant No.2011BAE12B03)the Fundamental Research Funds for the Central Universities(Grant No.12MS07)
文摘Mo-based alloys are widely used for their excellent wear and corrosion resistance as well as high temperature resistance.Mo-NiCrBSi and Mo-Ni alloy coatings were prepared on 1020 water wall tube by laser cladding technology in the present study.The microstructure and phase compositions were analyzed by means of the scanning electron microscopy(SEM),energy-dispersive spectroscopy(EDS)and X-ray diffractometry(XRD).The corrosion properties of the coatings were evaluated by an electrochemical experiment at room temperature in 3.5 wt.%NaCl electrolyte.With increasing content of Mo,the structure homogeneity in Mo-Ni coatings deteriorated,the grain size increased,the average hardness and the corrosion resistance declined,due to the more content of harmful phases.Compared to the Mo-Ni coatings,the overall performance was better for the Mo-NiCrBSi,which had the higher hardness contributed by the element B and Si as well as the better corrosion resistance due to the addition of Cr.
基金supported by the National Key Technology Research and Development Program of the Ministry of Science and Technology of China(Grant No.2011BAE12B03)the National Natural Science Foundation of China(Grant No.11372110)
文摘TiCx-NiTi2/Ti cermet composite coatings C1 and C2 with gradient TiCx reinforcements were prepared on TC4 titanium alloy by laser cladding method.The microstructure and phase compositions were analyzed by means of scanning electron microscopy(SEM),energy-dispersive spectroscopy(EDS)and X-ray diffraction(XRD)meter.The TiCx exhibited a dendritic microstructure,and homogeneously dispersed in the Ti-based matrix where NiTi2 was embedded.With increasing ingredient supercooling,temperature gradient and cooling temperature,the dendrites displayed a finer morphology with longer primary trunks and intensified side branches in the dilution zone.But the smoothed,coarse columnar ones became dominant in the upper clad layer due to the repeated energy input during multi-track cladding.The Vickers microhardness presented a linear change trend through the cross-sections,which well confirmed the gradient distribution of TiCx.With more TiCx,C1 presented higher hardness than C2.
基金supported by the National Basic Research Program of China(No.2014M561055)the National High Technology Research and Development Program(No.2012AA101608)the National Natural Science Foundation of China(No.61401433)
文摘A localized surface plasmon resonance(LSPR) biosensor was prepared with gold nanospheres(Au NSs) coated on the tip face of the optical silica fiber. Au NSs with the sizes of 20 nm and 80 nm were used. The sensitivities of Au NS_(20 nm) and Au NS_(80 nm) modified sensors to bulk refractive index(RI) variation are 82.86 nm/RIU and 218.98 nm/RIU, respectively. The Au NS_(80 nm) modified sensor was used for the detection of 40 bases DNA hybridization and the limit of detection is 50 nmol/L, where the 40-bases DNA probe was covalently linked with Au NS_(80 nm). The complementary DNA sequence in tris-acetate-EDTA(TAE) buffer solution was detected as the target DNA. This fiber sensor has the advantages of small sample consumption, easy fabrication and high sensitivity.
