Classification of plume and spatter images was studied to evaluate the welding stability. A high-speed camera was used to capture the instantaneous images of plume and spatters during high power disk laser welding. Ch...Classification of plume and spatter images was studied to evaluate the welding stability. A high-speed camera was used to capture the instantaneous images of plume and spatters during high power disk laser welding. Characteristic parameters such as the area and number of spatters, the average grayscale of a spatter image, the entropy of a spatter grayscale image, the coordinate ratio of the plume centroid and the welding point, the polar coordinates of the plume centroid were defined and extracted. Karhunen-Loeve transform method was used to change the seven characteristics into three primary characteristics to reduce the dimensions. Also, K-nearest neighbor method was used to classify the plume and spatter images into two categories such as good and poor welding quality. The results show that plume and spatter have a close relationship with the welding stability, and two categories could be recognized effectively using K-nearest neighbor method based on Karhunen-Loeve transform.展开更多
In order to decrease the metallurgical porosity and keyhole-induced porosity during deep penetration laser welding of Al and its alloys, and increase the mechanical properties of work-piece, the effects of welding par...In order to decrease the metallurgical porosity and keyhole-induced porosity during deep penetration laser welding of Al and its alloys, and increase the mechanical properties of work-piece, the effects of welding parameters such as laser power, welding speed and defocusing value on both kinds of porosities were systemically analyzed respectively, and the shape and fluctuation of plume of the keyhole were observed to reflect the stability of the keyhole. The results show that increasing laser power or decreasing laser spot size can lead to the rising of both number and occupied area of pores in the weld; meanwhile, the plume fluctuates violently over the keyhole, which is always companied with the intense metallic vapor, liquid metal spatter and collapsing in the keyhole, thus more pores are generated in the weld. The porosity in the weld reaches the minimum at welding velocity of 2.0 m/min when laser power is 5 kW and defocusing value is 0.展开更多
Using nanosecond pulse near-infrared and mid-infrared laser pulses as the pump source, we obtain terahertz wave sources via four-wave difference frequency mixing. From the coupled wave theory, we analyze the four-wave...Using nanosecond pulse near-infrared and mid-infrared laser pulses as the pump source, we obtain terahertz wave sources via four-wave difference frequency mixing. From the coupled wave theory, we analyze the four-wave mixing process of GaSe crystal and alkali metal vapor in detail, get the analytical expression of terahertz wave output power, and discuss the conditions for achieving phase matching. By adjusting the pump frequency, the third-order nonlinear polarization of alkali metal vapor is resonance-enhanced. This program offers a new type of high-power terahertz radiation source.展开更多
基金Project (51175095) supported by the National Natural Science Foundation of ChinaProjects (10251009001000001,9151009001000020) supported by the Natural Science Foundation of Guangdong Province,ChinaProject (20104420110001) supported by the Specialized Research Fund for the Doctoral Program of Higher Education of China
文摘Classification of plume and spatter images was studied to evaluate the welding stability. A high-speed camera was used to capture the instantaneous images of plume and spatters during high power disk laser welding. Characteristic parameters such as the area and number of spatters, the average grayscale of a spatter image, the entropy of a spatter grayscale image, the coordinate ratio of the plume centroid and the welding point, the polar coordinates of the plume centroid were defined and extracted. Karhunen-Loeve transform method was used to change the seven characteristics into three primary characteristics to reduce the dimensions. Also, K-nearest neighbor method was used to classify the plume and spatter images into two categories such as good and poor welding quality. The results show that plume and spatter have a close relationship with the welding stability, and two categories could be recognized effectively using K-nearest neighbor method based on Karhunen-Loeve transform.
基金Project(51204109)supported by the National Natural Science Foundation of China
文摘In order to decrease the metallurgical porosity and keyhole-induced porosity during deep penetration laser welding of Al and its alloys, and increase the mechanical properties of work-piece, the effects of welding parameters such as laser power, welding speed and defocusing value on both kinds of porosities were systemically analyzed respectively, and the shape and fluctuation of plume of the keyhole were observed to reflect the stability of the keyhole. The results show that increasing laser power or decreasing laser spot size can lead to the rising of both number and occupied area of pores in the weld; meanwhile, the plume fluctuates violently over the keyhole, which is always companied with the intense metallic vapor, liquid metal spatter and collapsing in the keyhole, thus more pores are generated in the weld. The porosity in the weld reaches the minimum at welding velocity of 2.0 m/min when laser power is 5 kW and defocusing value is 0.
基金supported by the National Natural Science Foundation of China (No.60801017)the Tianjin Municipal Primary Application and Frontier Technology Research Plan (No.11JCYBJC01100)the Key Technology Research and Development Program of Tianjin (No.09ZCKFSF00200)
文摘Using nanosecond pulse near-infrared and mid-infrared laser pulses as the pump source, we obtain terahertz wave sources via four-wave difference frequency mixing. From the coupled wave theory, we analyze the four-wave mixing process of GaSe crystal and alkali metal vapor in detail, get the analytical expression of terahertz wave output power, and discuss the conditions for achieving phase matching. By adjusting the pump frequency, the third-order nonlinear polarization of alkali metal vapor is resonance-enhanced. This program offers a new type of high-power terahertz radiation source.