金属-陶瓷钎焊用铜钛合金钎料的研究

本文研究了用快速冷却技术和固相复合技术制备Cu70Ti30合金片的工艺。同时,也研究了Cu70Ti30合金作为陶瓷-金属钎焊用钎料的钎焊工艺及某些性能。结果表明,Cu70Ti30合金是焊接金属-陶瓷的一种良好的活性钎料。它可用于电真空器件和真空精密仪器密封件的焊接。

金首饰用无镉K金钎料的研究与发展

概述了金属镉在金首饰合金钎料中的作用和无镉K金钎料的合金化原理,给出了近年开发的9K^22K颜色和白色无镉K金合金钎料的成分和熔化温度范围,指出:在K金首饰应用领域,开发适合分级钎焊的高性能无镉K金钎料系列以及无镉K金钎料的标准化和商业化,依然是无镉K金钎料的发展方向。

Effect of brazing temperature on microstructure and tensile strength ofγ-TiAl joint vacuum brazed with micro-nano Ti−Cu−Ni−Nb−Al−Hf filler

A novel micro-nano Ti−10Cu−10Ni−8Al−8Nb−4Zr−1.5Hf filler was used to vacuum braze Ti−47Al−2Nb−2Cr−0.15B alloy at 1160−1220℃ for 30 min.The interfacial microstructure and formation mechanism of TiAl joints and the relationships among brazing temperature,interfacial microstructure and joint strength were emphatically investigated.Results show that the TiAl joints brazed at 1160 and 1180℃ possess three interfacial layers and mainly consist of α_(2)-Ti_(3)Al,τ_(3)-Al_(3)NiTi_(2) and Ti_(2)Ni,but the brazing seams are no longer layered and Ti_(2)Ni is completely replaced by the uniformly distributed τ_(3)-Al_(3)NiTi_(2) at 1200 and 1220℃ due to the destruction of α_(2)-Ti_(3)Al barrier layer.This transformation at 1200℃ obviously improves the tensile strength of the joint and obtains a maximum of 343 MPa.Notably,the outward diffusion of Al atoms from the dissolution of TiAl substrate dominates the microstructure evolution and tensile strength of the TiAl joint at different brazing temperatures.

整流器类多焊缝零件的钎焊及热处理工艺方法的研究

针对整流器类多焊缝结构类零件在钎焊后的焊缝处出现开裂、局部变形较大(直径方向上最大变形在0.5 mm以上)、个别焊缝钎焊不合格需进行补焊等问题进行原因分析,并根据分析结果设计解决方案。经过对数次工艺试验的反复论证,并针对每次工艺试验的结果作出相应的改进,提出相应的改进方案,最终解决了此类零件钎焊难题。并提炼总结出了加工此类零件切实可行的工艺方法,这对以后类似问题的探究与解决提供了指导与帮助。

Al2O3/Ti生物相容连接接头微观组织及力学性能

文中对Al2O3陶瓷和金属Ti表面磁控溅射Mo和Ti金属层,以纯Au箔钎料,研究连接工艺及Ti金属化层厚度对连接接头微观组织和力学性能的影响.结果表明,焊缝主要由Au钎料和(Au,Mo)ss构成,(Au,Mo)ss中含有少量(Ti,Mo)ss和TixAuy金属间化合物.另外,在Al2O3/钎料界面处及焊缝中存在少量呈条状分布的TiO2和TixAly金属间化合物.连接工艺及Ti金属化层厚度主要影响各物相的数量及分布状态,通过影响焊缝中固溶体的分布均匀性及金属间化合物的数量而影响接头抗剪强度.当连接温度为1080℃、保温时间为5min、Ti金属化层厚度为0.2μm时,接头的抗剪强度达到最大值138MPa.

EFFECTS OF BRAZING ATMOSPHERES ON INTERFACIAL MICROSTRUCTURE BETWEEN DIAMOND GRITS AND BRAZING ALLOY

The samples of brazed diamond grits with NiCr brazing alloy are prepared in vacuum and argon gas. The microstructures are analyzed with scanning electron microscope （SEM）, energy dispersive X-ray spectroscopy （EDS） and X-ray diffraction（XRD）. The effects of brazing atmospheres on the as-brazed NiCr brazing alloy composite structures and interracial microstructure are studied between diamond grits and brazing alloy. Results show that： （1） There are different composite structures of as-brazed NiCr brazing alloy under different oxygen partial pressures in vacuum and argon gas. B203 exists on the surface of the brazed samples under argon gas furnace brazing. It indicates that oxygen plays an important role in the resultants of as-brazed NiCr brazing alloy during the brazing process. （2） There are different interfacial microstructures in different brazing atmospheres, but the main reaction product is chromium carbides. The chromium carbides in argon gas furnace brazing grow in a disordered form, but those in vacuum furnace brazing grow radiated. And the scale of grains in argon gas is smaller than those in vacuum.

EFFECTS OF RARE EARTH ELEMENT LANTHANUM ON MICROSTRUCTURE AND PROPERTIES OF Ag-Cu-Ti SOLDER ALLOY

The effects of rare earth Lanthanum on the microstructure, the physical property and the microhardness of Ag-Cu-Ti solder alloy are studied. Experimental results indicate that the addition of Lanthanum can evidently improve the wettability and the microhardness of Ag-Cu-Ti solder alloy. Analysis results show that the increase in microhardness is related to the refining and uniform distribution of the intermetallic compounds. Proper content of Lanthanum added in Ag-Cu-Ti alloy solder can be controlled below 0.5% in mass percent.

Interfacial characteristics and microstructural evolution of Sn-6.5Zn solder/Cu substrate joints during aging

The influence of isothermal aging at 150 °C on the microstructural characteristics and microhardness of the Sn-6.5Zn solder/Cu joint was studied. The mechanisms for the formation and evolution of intermetallic compound （IMC） at the interface of the Sn-6.5Zn/Cu joint were also analyzed. The results indicate that a continuous layer consisting of CuZn and Cu5Zn8 IMCs is formed in the interface zone. As the aging time prolongs, the thickness of the IMC layer first increases and then decreases, and the continuous and compactable layer is destroyed due to the decomposition of the Cu-Zn IMC layer. A discontinuous layer of Cu6Sn5 IMC is present within the Cu substrate near the decomposed region. The interface becomes rough and evident voids form after aging. The microhardness of the interface increases owing to the application of aging.

Interfacial microstructure and mechanical properties of tungsten carbide brazed joints using Ag-Cu-Zn + Ni/Mn filler alloy

WC-Co hard metal was furnace brazed by Ag-Cu-Zn+Ni/Mn filler alloy using a tube furnace under high-purity argon at730°C.The influence of brazing time and gap size of joints was studied.The results revealed the maximum shear strength of(156±7)MPa for samples with150μm gap size at a holding time15min.The characterization and microstructure of the brazed joints were characterized by SEM,EDS and XRD.The results showed that increasing the time from5to15min could provide a better chance for the liquid interlayer to flow towards the base metal.However,the formation of some metallic phases such as Mn3W3C at brazing time longer than15min resulted in decreased shear strength of the joint.

Interfacial features of TiAl alloy/316L stainless steel joint brazed with Zr−Cu−Ni−Al amorphous filler metal

TiAl alloy and 316L stainless steel were vacuum-brazed with Zr−50.0Cu−7.1Ni−7.1Al(at.%)amorphous filler metal.The influence of brazing time and temperature on the interfacial microstructure and shear strength of the resultant joints was investigated.The brazed seam consisted of three layers,including two diffusion layers and one residual filler metal layer.The typical microstructure of brazed TiAl alloy/316L stainless steel joint was TiAl alloy substrate/α2-(Ti3Al)/AlCuTi/residual filler metal/Cu9Zr11+Fe23Zr6/Laves-Fe2Zr/α-(Fe,Cr)/316L stainless steel substrate.Discontinuous brittle Fe2Zr layer formed near the interface between the residual filler metal layer andα-(Fe,Cr)layer.The maximum shear strength of brazed joints reached 129 MPa when brazed at 1020℃ for 10 min.The diffusion activation energies ofα2-(Ti3Al)andα-(Fe,Cr)phases were−195.769 and−112.420 kJ/mol,respectively,the diffusion constants for these two phases were 3.639×10^(−6) and 7.502×10^(−10)μm^(2)/s,respectively.Cracks initiated at Fe2Zr layer and propagated into the residual filler metal layer during the shear test.The Laves-Fe2Zr phase existing on the fracture surface suggested the brittle fracture mode of the brazed joints.

Interfacial microstructure and mechanical properties of GH99 superalloy and Nb brazed joint using Cu75Pt25 filler

Cu75Pt25 brazing filler was applied to brazing GH99 superalloy to Nb,and the sound joints were obtained by adjusting brazing parameters.The typical interfacial microstructure of the brazed joint was Nb/Nb7Ni6+NbNi3/Ni(s,s)+Cr-rich NbNi3+(NbCr2+NbNi3)/GH99.The effects of brazing temperature and holding time on the interfacial microstructure of GH99/Cu75Pt25/Nb joints were studied.The results showed that the solution and diffusion of Ni atoms from GH99 substrate into brazing seam played a critical role in the interfacial microstructure evolution.As the brazing temperature rose,the Nb−Ni reaction layer was formed instead of the initial Nb3Pt layer,and the thickness increased firstly and then remained constant.The highest shear strength of the joint reached 152 MPa when brazed at 1150℃ for 15 min.All of the joints presented a brittle fracture mode during shear test,and the fracture location changed from Nb3Pt layer to Nb−Ni compounds layer.

Brazeability evaluation of Ti-Zr-Cu-Ni-Co-Mo filler for vacuum brazing TiAl-based alloy

Ti-47Al-2Nb-2Cr-0.15B(mole fraction,%)alloy was vacuum brazed with amorphous and crystalline Ti.25Zr-12.5Cu-12.5Ni-3.0Co-2.0Mo(mass fraction,%)filler alloys,and the melting,spreading and gap filling behaviors of the amorphous and crystalline filler alloys as well as the joints brazed with them were investigated in details.Results showed that the amorphous filler alloy possessed narrower melting temperature interval,lower liquidus temperature and melting active energy compared with the crystalline filler alloy,and it also exhibited better brazeability on the surface of the Ti.47Al.2Nb.2Cr.0.15B alloy.The TiAl joints brazed with crystalline and amorphous filler alloys were composed of two interfacial reaction layers and a central brazed layer.Under the same conditions,the tensile strength of the joint brazed with the amorphous filler alloy was always higher than that with the crystalline filler alloy.The maxmium tensile strength of the joint brazed at 1273 K with the amorphous filler alloy reached 254 MPa.

Microstructure and shear strength ofγ-TiAl/GH536 joints brazed with Ti-Zr-Cu-Ni-Fe-Co-Mo filler alloy

The influence of brazing temperature and brazing time on the microstructure and shear strength ofγ-TiAl/GH536 joints brazed with Ti-Zr-Cu-Ni-Fe-Co-Mo filler was investigated using SEM,EDS,XRD and universal testing machine.Results show that all the brazed joints mainly consist of four reaction layers regardless of the brazing temperature and brazing time.The thickness of the brazed seam and the average shear strength of the joint increase firstly and then decrease with brazing temperature in the range of 1090-1170℃and brazing time varying from 0 to 20 min.The maximum shear strength of 262 MPa is obtained at 1150℃for 10 min.The brittle Al3NiTi2 and TiNi3 intermetallics are the main controlling factors for the crack generation and deterioration of joint strength.The fracture surface is characterized as typical cleavage fracture and it mainly consists of massive brittle Al3NiTi2 intermetallics.

Effects of rapid solidification process and 0.1%Pr/Nd addition on characteristics of Sn-9Zn solder alloy and interfacial properties of Cu/solder/Cu joints

Rapidly solidified Sn-9Zn-0.1Pr(/Nd) alloy foils were prepared by melt-spinning method. Through comparison, the effects of rapid solidification process and 0.1%Pr/Nd(mass fraction) addition on the microstructure, thermodynamic characteristic of Sn-9Zn solder alloy were analyzed. The tensile-shear tests were used to evaluate the mechanical properties of solder/Cu joints. The results show that the rapid solidification process can greatly refine the microstructure of Sn-9Zn-0.1Pr(/Nd) alloys. After rapid solidification, the effects of Pr/Nd addition on microstructure are depressed. The pasty range of the rapidly solidified Sn-Zn-RE solders is also reduced significantly. The mechanical properties of solder/Cu joints are obviously improved using the rapidly solidified Sn-9Zn-0.1Pr(/Nd) solder alloy, which results in the formation of uniform interface. The promotion effect of Nd addition in Sn-9Zn alloy on the interfacial reaction of solder/Cu joint is more remarkable than that of Pr.

Wettability and interfacial reactions of PdNi-based brazing fillers on C-C composite

The wettability and interfacial reactions of four kinds of PdNi-based brazing fillers on C-C composite were studied with the sessile drop method.The results showed that the wettability of these brazing fillers was improved with the increase of Cr content. Cr distributed at the interface of brazing filler/C-C composite and the formation of Cr23C6 phase was speculated.In the interface between Ni-33Cr-24Pd-4Si brazing filler and C-C composite,element Cr reacted with C-C to form Cr-C reaction layer.Pd together with Si participated in the interfacial reactions and formed Pd2Si and Pd3Si phases.Furthermore,in this reaction zone,the residual brazing alloy became Ni-rich and Pd-depleted.

Formation and elimination of burst phenomenon in ultrasonic-assisted resistance brazing

A two-step ultrasonic-assisted brazing method and its associated apparatus were developed to make 6063 aluminum alloys joints with Al-Si-Mg filler metal. The burst phenomenon and the effect of ultrasonic direction and time, as well as the welding joint geometry on the burst phenomenon were investigated. The results show that the burst phenomenon occurs in the liquid filler metal under the effects of high current density, heat, and interaction force. The burst phenomenon is eliminated when the oxide film on the edge of the cross-section of the two parent metals is removed with more than or equal to 6 s ultrasonic time. A model of formation and elimination for burst was proposed, through which the blasting phenomenon can be controlled by changing the ultrasonic time and the geometrical shape of the welded joint.

Electrochemical response of Ti joints vacuum brazed with TiCuNi, AgCu, and Ag fillers

The properties of the joints are dictated by the nature, distribution, and morphology of the phases formed at the interface. The mechanical properties of brazed joints are well documented in the literature, contrarily to their electrochemical behaviour. Thus, the main objective of this study was to understand the influence of the phases formed at the interface on the corrosion behaviour of commercially pure Ti brazed joints, produced by using TiCuNi, eutectic Ag Cu, and Ag filler foils. The electrochemical behaviour of the Ti joints was accessed by open circuit potential and potentiodynamic polarization tests in phosphate buffer saline solution electrolyte at body temperature. Results showed that Ag-based fillers induced susceptibility to micro-galvanic corrosion between the Ag-rich and Ti phases formed at the interface and commercially pure Ti base metal. However, no significant differences were observed between the joint system and the base material when brazing with TiCuNi filler.

Ultrasonic dissolution of brazing of 55% SiC_p/A356 composites

The brazing of 55% SiCp/A356 (volume fraction) composites in air using Zn-Al alloy as a filler metal was investigated.During the brazing process,ultrasonic vibrations were applied to samples for bonding and a significant dissolution of the filler metal into the matrix alloy in the base materials occurred.As brazing temperatures were increased,the thickness of the partial melting layers in the base material increased.SiC particles in the partial melting layer of the base material were transferred into the liquid filler under ultrasonic action and a bond with homogeneously distributed reinforcements was obtained after solidification.The volume fraction of SiC particles in the bonds could be varied by changing the brazing temperature.The maximum SiC particle volume fraction of the bond material reached 37% at a brazing temperature of 500 ℃.The shear strength of the brazed bonds was improved at pressures up to 244 MPa (at 20 ℃) and increased by 133.8% (at 200 ℃) compared with the filler of the Zn-based alloy.