电感耦合等离子体原子发射光谱法测定铜-镍-砷高合金渣中铜镍砷

研究了铜-镍-砷高合金渣的分解方法,采用等离子体原子发射光谱法(ICP-AES)测定渣中高含量铜、镍、砷。结果表明,用盐酸和过氧化氢能完全溶解该合金渣试样。分别选择324.754nm,221.647nm和228.812nm作为分析线,能有效地消除光谱背景的干扰,而且谱线间没有干扰,渣中其他共存元素对3元素的测定也没干扰;直接采用标准溶液建立工作曲线,不需要基本匹配,也不需要进行干扰校正,且线性关系好,相关系数分别为:rCu=0.9999,rNi=0.9997,rAs=0.9998。方法已用于测定铜-镍-砷高合金渣中铜、镍、砷,测定结果与化学法测定结果基本一致。

钛合金壳体激光封焊焊缝去镍-金镀层工艺

分析了装夹、校正、铣削方式、切削路径和工艺参数等对整体镀镍-金钛合金壳体激光封焊盖板焊缝铣削去镀层质量的影响。通过专用工装设计,提高壳体定位精度和刚度,同时避免划伤镀层。基于校正,找到壳体最高点作为进刀依据。采用有限元分析优化切削参数,并采用顺铣,先侧铣表面镀层,再纵铣封装盖板台阶高度余量,然后精光已加工表面,实现了对钛合金壳体精度和表面状态技术一致性控制,并有效避免镀层剥离。

负载型Au-Ni合金催化剂应用于芳香硝基化合物选择加氢反应(英文)

采用改进的两步还原法制备了SiO2负载的Au-Ni合金催化剂,催化剂中Au-Ni纳米颗粒高度分散于SiO2载体表面.Au-Ni合金催化剂在温和条件下芳香硝基化合物选择加氢反应中表现出比两种单金属催化剂更高的活性和选择性,体现出Au-Ni之间明显的协同作用.其中AuNiSiO2催化剂具有最好的性能,反应70 min,转化率和选择性分别达到90.8%和93.0%.

Effect of process parameters on microstructure and mechanical properties of a nickel-aluminum-bronze alloy fabricated by laser powder bed fusion

This work investigated the effect of process parameters on densification,microstructure,and mechanical properties of a nickel-aluminum-bronze(NAB)alloy fabricated by laser powder bed fusion(LPBF)additive manufacturing.The LPBF-printed NAB alloy samples with relative densities of over 98.5%were obtained under the volumetric energy density range of 200−250 J/mm^(3).The microstructure of the NAB alloy printed in both horizontal and vertical planes primarily consisted ofβ'martensitic phase and bandedαphase.In particular,a coarser-columnar grain structure and stronger crystallographic texture were achieved in the vertical plane,where the maximum texture intensity was 30.56 times greater than that of random textures at the(100)plane.Increasing the volumetric energy density resulted in a decrease in the columnar grain size,while increasing the amount ofαphase.Notably,β_(1)'martensitic structures with nanotwins and nanoscaleκ-phase precipitates were identified in the microstructure of LPBF-printed NAB samples with a volumetric energy density of 250 J/mm^(3).Furthermore,under optimal process parameters with a laser power of 350 W and scanning speed of 800 mm/s,significant improvements were observed in the microhardness(HV 386)and ultimate tensile strength(671 MPa),which was attributed to an increase in refined acicular martensite.

电连接器镀金工艺

镀层具有优良的各项性能 ,采用合金化镀金可进一步提高镀金层的硬度和耐磨性。本文介绍了镀金工艺的分类 ,比较了几种常用镀金工艺如金钴、金镍和金铁合金的特点及应用。

金属镀金外壳抗盐雾腐蚀工艺的改进

目的解决金属镀金外壳在Na Cl盐溶液中表面出现锈蚀、外壳引线根部断裂的问题,提高外壳的抗盐雾腐蚀能力,解决外壳镀层抗蚀性差的问题。方法以盐雾腐蚀机理为依据,利用扫描电镜对镀金外壳在盐雾环境中的腐蚀形貌进行观测,分析镀层腐蚀形貌和金属基座(可伐合金)-玻璃绝缘子(电真空玻璃)-金属引线(可伐合金)封接形貌。从4个方面对工艺进行改进:控制金属镀层与基体材料的电位差,消除腐蚀原动力;提高镀层致密性,减少镀层孔隙率;控制外壳高温封接温度,抑制缝隙腐蚀;控制金属表面镀层厚度,防止镀层与基体间形成腐蚀通道。结果针对镀金外壳在盐雾环境中的腐蚀形态以点蚀、缝隙腐蚀为主的情况,通过优化镀镍工艺、镀金工艺,避免腐蚀发生时金属外壳表面形成大面积点蚀;优化高温退火温度为800℃,高温封接温度为900℃,可以抑制金属外壳缝隙腐蚀的发生。结论优化金属外壳退火温度、高温封接温度、电镀镍和金等工艺措施,提高了金属镀金外壳抗48 h盐雾腐蚀性能。

Thermodynamic analysis on synthesis of fibrous Ni-Co alloys precursor and Ni/Co ratio control

According to the principles of simultaneous equilibrium and mass equilibrium, a series of thermodynamic equilibrium equations in Ni（II）-Co（II）-C2O4^2--NH3-NH4^＋-H2O system at ambient temperature were deduced. The diagrams of logarithm ion concentrations versus pH values at different solution compositions were drawn. The results show that Ni^2＋ and Co^2＋ can completely precipitate at pH less than 5.0 and the predefined Ni/Co ratios can be well kept in the precursor. The precursor morphology is granular aggregation. However, rod aggregation precursor is obtained in the pH range of 5.0-8.0, and fibre-shape precursor is got at pH value higher than 8.0. The Ni/Co ratios in the above two precursors are not reproduced as that in the feed due to the formhtion of multi-coordinated Ni（NH3）n^2＋ and Co（NH3）n^2＋ （n=1-6）. Modification of precipitation medium is favorable for the precursors to keep the predefined Ni/Co ratios of the feed in the pH range of 2.0-8.6. Meanwhile, the precursors with fibrous morphology can be obtained.

Fracture behavior and microstructure of as-cast NiTi shape memory alloy

The as-cast ingot of equiatomic nickel-titanium shape memory alloy （NiTi SMA） was prepared by vacuum consumable arc melting. The tensile tests and the compressive tests with respect to as-cast NiTi SMA were performed to study its mechanical properties of fracture. The microanalysis of as-cast NiTi SMA as well as its fractured samples was performed so as to better understand microstructure evolution and fracture behavior of NiTi SMA. Under tensile loading, the as-cast NiTi SMA shows higher plasticity and is characterized by ductile fracture at 750℃, but it demonstrates poorer plasticity and is characterized by cleavage fracture as well as transcrystalline fracture at room temperature and -100 ℃. Under compressive loading at -100 ~C, the as-cast NiTi SMA is characterized by shear fracture where the normal to the shearing fracture surface inclines about 45° to the compressive axis, and belongs to cleavage fracture where the cracks exoand via transcrvstalline fracture.

Preparation of ultra-fine fibrous Fe-Ni alloy powder by coordinated co-precipitation-direct reduction process

The precursor prepared by coordinated co-precipitation was direct reduced by hydrogen to ultra-fine fibrous Fe-Ni alloy powder. The effects of concentrations of reactants, pH value, reaction temperature and additive on the preparation of precursor were systematically investigated. The structures, thermal decomposition processes and morphologies of the precursors were characterized by X-ray diffraction (XRD), thermal gravity-differential thermal analysis (TG-DTA) and scanning electron microscoy (SEM). The results show that using 2% polyvinylpyrrolidone (PVP) (in mass fraction) as additive, a well-dispersed precursor with a uniform morphology can be obtained in a solution with Fe2+ and Ni2+ total concentration (1:1) of 0.8 mol/L, pH value of 6.2 at 60 °C, and a pure and well dispersed fibrous iron-nickel powder can be prepared by direct reduction of this precursor in a mixed atmosphere of nitrogen and hydrogen at the temperature of 420 °C.

Catalytic graphitization of PAN-based carbon fibers with electrodeposited Ni-Fe alloy

Ni-Fe alloy was electrodeposited on the surface of polyacrylonitrile （PAN）-based carbon fibers, and catalytic graphitization effect of the heat-treated carbon fibers was investigated by X-ray diffractometry and Raman spectra. It is found that Ni-Fe alloy exhibits significant catalytic effect on the graphitization of the carbon fibers at low temperatures. The degree of graphitization of the carbon fibers coated with Ni-Fe alloy （57.91% Fe, mass fraction） reaches 69.0% through heat treatment at 1 250 °C. However, the degree of graphitization of the carbon fibers without Ni-Fe alloy is only 30.1% after being heat-treated at 2 800 °C. The catalytic effect of Ni-Fe alloy on graphitization of carbon fibers is better than that of Ni or Fe at the same temperature, indicating that Ni and Fe elements have synergic catalytic function. Furthermore, Fe content in the Ni-Fe alloy also influences catalytic effect. The catalytic graphitization of Ni-Fe alloy follows the dissolution-precipitation mechanism.

Effect of bonding parameters on microstructures and properties during TLP bonding of Ni-based super alloy

Ni-based alloy was transient liquid phase bonded using a BNi-2 interlayer. The effect of bonding parameters on the microstructures and mechanical properties of the joints was investigated. With the increase of bonding temperature or time, the number of Ni-rich and Cr-rich borides and the grain size of precipitation zone decrease. Higher bonding temperature or longer bonding time is beneficial to the diffusion of melting point depressant elements （B and Si） from the PZ to the base metal and atomic interdiffusion between the base metal and the joint. The chemical composition and microstructure of the joints bonded at 1170 ℃ for 24 h are comparable to the base metal. The shear test results show that both the room and elevated temperature shear-strengths of the joints increase with increasing bonding time. However, the effect of bonding time on elevated temperature tensile-shear strength is greater than on room temperature tensile-shear strength.

Effects of initial δ phase(Ni_3Nb) on hot tensile deformation behaviors and material constants of Ni-based superalloy

Effects of initial δ phase（Ni_3Nb） on the hot tensile deformation behaviors and material constants of a Ni-based superalloy were investigated over wide ranges of strain rate and deformation temperature. It is found that the true stress-true strain curves exhibit peak stress at a small strain, and the peak stress increases with the increase of initial δ phase. After the peak stress, initial δ phase promotes the dynamic softening behaviors, resulting in the decreased flow stress. An improved Arrhenius constitutive model is proposed to consider the synthetical effects of initial δ phase, deformation temperature, strain rate, and strain on hot deformation behaviors. In the improved model, material constants are expressed as the functions of the content of initial δ phase and strain. A good agreement between the predicted and measured results indicates that the improved Arrhenius constitutive model can well describe hot deformation behaviors of the studied Ni-based superalloy.

Thermodynamics analysis and precipitation behavior of fine carbide in K416B Ni-based superalloy with high W content during creep

The precipitation behavior of carbide in K416 B superalloy was investigated by means of creep measurement and microstructure observation. The results show that nanometer M6 C particles discontinuously precipitate in the γ matrix or along the γ/γ′ interface of the alloy during high temperature tensile creep. Thereinto, the amount of fine M6 C carbide increases as creep goes on, and the coherent interfaces of M6 C phase precipitating from the γ matrix are {100} and {111} planes. The thermodynamics analysis indicates that the solubility of element carbon in the matrix decreases when the alloy is deformed by the axial tensile stress during creep, so as to cause the carbon segregating in the regions of stress concentration and combining with carbide-forming elements M（W, Co）, which promotes the fine M6 C carbide to precipitate from the γ matrix.

Tribological properties of Ni-base alloy composite coating modified by both graphite and TiC particles

In order to reduce the friction coefficient of Ni-base alloy coating and further improve its wear resistance,Ni-base alloy composite coatings modified by both graphite and TiC particles were prepared by plasma spray technology on the surface of 45 carbon steel.The results show that friction coefficient of the composite coating is 47.45% lower than that of the Ni-base alloy coating,and the wear mass loss is reduced by 59.1%.Slip lines and severe adhesive plastic deformation are observed on the worn surface of the Ni-base alloy coating,indicating that the wear mechanisms of the Ni-base alloy coating are multi-plastic deformation wear and adhesive wear.A soft transferred layer abundant in graphite and ferric oxide is developed on the worn surface of the composite coating,which reduces the friction coefficient and wear loss in a great deal.The main wear mechanism of the composite coating is fatigue delamination of the transferred layer.

Tribological behavior and mechanisms of graphite/CaF_2/TiC/Ni-base alloy composite coatings

In order to reduce the friction coefficients and improve the wear resistance of mechanical parts, which work in the severe friction and wear conditions at heavy loads, the graphite/CaFg/TiC/Ni-base alloy composite coatings were prepared by plasma spray and their tribological behavior and mechanisms were investigated. The results show that the friction coefficients of the composite coatings are in the range of 0.22-0.288, which are reduced by 25.9% to 53% compared with those of the pure Ni-base alloy coatings, and the wear rates of the former are 18.6%-70.1% less than those of the latter. When wear against GCr15 steel balls, a transferred layer mainly composed of ferric oxides, graphite and CaF2 may gradually develop on the worn surface of the composite coatings, which made the friction and wear between GCr15 steel ball and the composite coatings change into that between the former and the transferred layer. So the friction coefficients and the wear lubrication effect of the transferred layer. The main wear layer in friction process. rates of the composite coatings are greatly reduced because of the solid mechanism of the composite coatings is delamination of the transferred

Surface modification of NiTi alloy by sol-gel derived porous TiO_(2)film

Titania films with nano-sized pores were prepared on the NaOH？HCl pretreated NiTi alloy substrate by sol？gel method.A crack-free film is obtained for the sample with a dense inner layer and a porous outside layer（sample TC1＋1）.The X-ray diffraction shows that the titania films are composed of anatase,and a little Ni4Ti3 phase in the heat treated substrate is also detected.The X-ray photoelectron spectroscopy results indicate that the titania film completely covered the NiTi substrate for sample TC1＋1.The sample TC1＋1 is hydrophilic with a contact angle about 20°,and UV illumination treatment for 15 min further decreases the contact angle to（9.2±3.2）°.The potentiodynamic polarization test in 0.9% NaCl solution reveals a better corrosion resistance of sample TC1＋1 than the polished NiTi sample.

Effects of graphite content on microstructure and tribological properties of graphite/TiC/Ni-base alloy composite coatings

In order to reduce the friction coefficients and further improve the anti-wear properties of Ni-base alloy coatings reinforced by TiC particles,graphite/TiC/Ni-base alloy（GTN） coatings were prepared on the surface of 45 carbon steel.The effects of graphite content on the microstructure and tribological properties of the GTN coatings were investigated.The results show that the addition of graphite to the GTN coatings may greatly reduce the friction coefficients and improve their wear resistance.The 6.56GTN and 12.71GTN coatings exhibit excellent integrated properties of anti-friction and wear resistance under low and high loads,respectively.Under a low load,the wear mechanisms of the GTN coatings are mainly multi-plastic deformation with slight abrasive wear and gradually change into mixture of multi-plastic deformation,delamination and micro-cutting wear with the increase of graphite fraction.As the load increases,the main wear mechanisms gradually change from micro-cracks,micro-cutting and adhesive wear to micro-cutting and micro-fracture with the increase of graphite fraction.

Effect of carbon and boron additions on segregation behavior of directionally solidified nickel-base superalloys with rhenium

The phase transformation temperature, segregation behavior of elements and as-cast microstructure were investigated in experimental nickel-base superalloys with different levels of carbon and boron. The results show that the liquidus temperature decreases gradually but the carbide solvus temperature increases obviously with increasing carbon addition. Minor boron addition to the alloy decreases the liquidus temperature, carbide solvus temperature and solidus temperature slightly. Apart from rhenium, the segregation coefficients of the elements alter insignificantly with the addition of carbon. The segregation behavior of rhenium, tungsten and tantalum become more severe with boron addition. The volume fraction and size of primary carbides increase with increasing carbon addition. The main morphology of the carbides is script-like in the alloys with carbon addition while the carbide sheets tend to be concentrated and coarse in the boron-containing alloys

Microstructure evolution and deformation features of single crystal nickel-based superalloy containing 4.2% Re during creep

By means of microstructure observation and measurement of creep properties,the high temperature creep behaviors of a single crystal nickel-based superalloy containing Re were investigated.Results show that the single crystal nickel-based superalloy containing 4.2% Re possesses a better creep resistance at high temperature.After being crept up to fracture,the various morphologies are displayed in the different areas of the sample,and the γ＇ phase is transformed into the rafted structure along the direction vertical to the applied stress axis in the regions far from the fracture.But the coarsening and twisting extents of the rafted γ＇ phase increase in the regions near the fracture,which is attributed to the occurrence of the larger plastic deformation.In the later stage of creep,the deformation mechanism of the alloy is that the dislocations with [01^-1]and [011] trace features shear into the rafted γ＇ phase.The main/secondary slipping dislocations are alternately activated to twist the rafted γ＇ phase up to the occurrence of creep fracture,which is thought to be the fracture mechanism of the alloy during creep.

Effect of heat treatment on microstructure and tensile strength of NiCoCrAl alloy sheet fabricated by EB-PVD

The NiCoCrAl alloy sheet was fabricated by electron beam physical vapor deposition technique and the effects of the heat treatment on the microstructure and tensile strength of the NiCoCrAl alloy sheet were investigated. The heat treatment at 1050 °C is favorable to improve the interface bonding between the columnar structures due to the disappearance of the intergranular gaps. Comparing with the thin NiCoCrAl alloy sheet before heat treatment, the Ni3Al phase appears in the NiCoCrAl alloy sheet after heat treatment, which is favorable to improve the interface bonding between the columnar structures. The increase in the tensile strength and elongation is attributed to the improvement of the interface bonding between the columnar structures. The residual stress in the NiCoCrAl alloy sheet after heat treatment is reduced significantly, which also confirms that the interface bonding is improved by the heat treatment.