Ti-6Al-4V alloy powder was taken as raw material. 60%(mass fraction) paraffin, 35%low density polyethylene and 5%stearic acid were employed as binders to prepare injection feedstocks. Capillary rheometer was adopted...Ti-6Al-4V alloy powder was taken as raw material. 60%(mass fraction) paraffin, 35%low density polyethylene and 5%stearic acid were employed as binders to prepare injection feedstocks. Capillary rheometer was adopted to determine the rheological parameters and to analyze the rheological properties of the feedstocks at different milling time, powder loading and temperature. It is indicated through the results that the viscosity increases and the value of n decreases with the increase of milling time. The more the powder loading is, the higher the viscosity is. The empirical formula on the relationship between the viscosity and the powder loading is: ηr=η/ηb=A(1-Ф/Фmax)/^- m . The value m is calculated as 0.33. The flow activation energy Ea decreases with the increase of shear rate.展开更多
The tribological conditions between tools and sheet are the major factors affecting the product quality,forming limits and service life of tools in thin-walled titanium components warm forming.Using the orthogonal des...The tribological conditions between tools and sheet are the major factors affecting the product quality,forming limits and service life of tools in thin-walled titanium components warm forming.Using the orthogonal design based twist compression test in the temperature range of 25-300 °C,the significant factors affecting the coefficient of friction(Co F) and the influencing rules in CP-3 titanium sheet warm forming are clarified and discussed by changing tribological conditions such as tool material,lubrication,temperature and normal pressure.The results show that the significant factors affecting the Co F are lubrication,surface roughness,tool material,sliding velocity,normal pressure and temperature;compared with unlubricated condition,the graphite and Mo S2 greatly improve the friction condition and the maximum reduction of the Co F is 0.318;the Co Fs of Cr12 Mo V/CP-3 and QAl10-3-1.5/CP-3 tribo-pairs show a similar tendency:the Co Fs increase with increasing surface roughness and sliding velocity,and increase firstly then decrease with increasing normal pressure and temperature.展开更多
The chip deformation of titanium alloys is typical shear localization from low cutting speed, which is general phenomenon in machining of difficult to cut material at high cutting speed. This paper investigates the ...The chip deformation of titanium alloys is typical shear localization from low cutting speed, which is general phenomenon in machining of difficult to cut material at high cutting speed. This paper investigates the chip formation process in machining titanium alloys, and puts forward a three stage model describing formation process of shear localized chip. This model explains how the shear localized chip segments initiate, become trapezoid and form serrated chips.展开更多
Wrinkling is a common failure in the sheet metal forming of titanium owing to the relatively poor ability to shrink. It is important to predict wrinkling accurately in the sheet metal forming without costly trials. Th...Wrinkling is a common failure in the sheet metal forming of titanium owing to the relatively poor ability to shrink. It is important to predict wrinkling accurately in the sheet metal forming without costly trials. The ABAQUS/Explicit code was utilized to predict the wrinkling behavior in the sheet metal forming of Ti-15-3 alloy sheets. In terms of the comparison of wrinkling behavior between the simulation and experiment of the Fukui's conical cup tests at room temperature, the sensitivities of wrinkling simulation to various input parameters were evaluated comprehensively and quantitatively. Prediction of wrinkling and influence of rubber hardness on the winkling behavior in the rubber forming of convex flange were investigated quantitatively and validated by the rubber forming experiments. The excellent agreements between the simulations and the experiments conIirmed the accuracy of the prediction.展开更多
Ti O2-organic multilayered nanocomposite films were deposited on a self-assembled monolayer-coated silicon substrate based on layer-by-layer technique and chemical bath deposition method by a hydrolysis of Ti Cl4 in a...Ti O2-organic multilayered nanocomposite films were deposited on a self-assembled monolayer-coated silicon substrate based on layer-by-layer technique and chemical bath deposition method by a hydrolysis of Ti Cl4 in an acid aqueous solution. The chemical compositions, surface morphologies and mechanical properties of the films were investigated by X-ray photoelectron spectrometer(XPS), scanning electron microscopy(SEM) and nanoindentation depth-sensing technique, respectively. The results indicate that the major chemical compositions of the films are Ti and O. The principal mechanism for the nucleation and growth of the films is homogeneous nucleation, and the layer number of films has great influence on the surface morphology and roughness of the films. In addition, mechanical nanoindentation testing presents a significant increase in hardness and fracture toughness of titanium dioxide multilayered films compared with single-layer titanium dioxide thin film.展开更多
The forming quality of high-strength TA18 titanium alloy tube during numerical control bending in changing bending angle β, relative bending radius R/D and tube sizes such as diameter D and wall thickness t was clari...The forming quality of high-strength TA18 titanium alloy tube during numerical control bending in changing bending angle β, relative bending radius R/D and tube sizes such as diameter D and wall thickness t was clarified by finite element simulation. The results show that the distribution of wall thickness change ratio Δt and cross section deformation ratio ΔD are very similar under different β; the Δt and ΔD decrease with the increase of R/D, and to obtain the qualified bent tube, the R/D must be greater than 2.0; the wall thinning ratio Δto slightly increases with larger D and t, while the wall thickening ratio Δti and ΔD increase with the larger D and smaller t; the Δto and ΔD firstly decrease and then increase, while the Δti increases, for the same D/t with the increase of D and t.展开更多
To avoid high crack sensitivity of TiB-Ti composite coating during laser cladding process,network-like structure composite coating was fabricated with laser in-situ technique on titanium alloy using 5 μm TiB2 powder ...To avoid high crack sensitivity of TiB-Ti composite coating during laser cladding process,network-like structure composite coating was fabricated with laser in-situ technique on titanium alloy using 5 μm TiB2 powder as the cladding material.The microstructure,phase structure and properties of the coatings were analyzed by SEM,XRD,EPMA,TEM,hardness tester and fretting wear meter.It was observed that the outer ring of the network-like structure was mainly TiB strengthening phase,while the inner ring was α-Ti grain,and the interface between TiB and Ti matrix was very clean and had a consistent orientation relationship.The hardness of the cladding layer with network-like structure gradually decreased from the surface toward the interface,but the average hardness was nearly two times that of the substrate.In the fretting wear test,it was found that the wear resistance of the cladding layer with network-like structure was larger than that of the substrate under low load(40 N).The results revealed that the hardness and fretting wear resistance of the titanium-based composite coating could be improved by the introduction of network-like structure.展开更多
Commercially pure titanium(CP Ti) has been actively used in the plate heat exchanger due to its light weight, high specific strength, and excellent corrosion resistance. However, researches for the plastic deformati...Commercially pure titanium(CP Ti) has been actively used in the plate heat exchanger due to its light weight, high specific strength, and excellent corrosion resistance. However, researches for the plastic deformation characteristics and press formability of the CP Ti sheet are not much in comparison with automotive steels and aluminum alloys. The mechanical properties and hardening behavior evaluated in stress-strain relation of the CP Ti sheet are clarified in relation with press formability. The flow curve denoting true stress-true strain relation for CP Ti sheet is fitted well by the Kim-Tuan hardening equation rather than Voce and Swift models. The forming limit curve(FLC) of CP Ti sheet as a criterion for press formability was experimentally evaluated by punch stretching test and analytically predicted via Hora's modified maximum force criterion. The predicted FLC by adopting Kim-Tuan hardening model and appropriate yield function shows good correlation with the experimental results of punch stretching test.展开更多
During the process of deep?hole gun drilling,the shape of the chip is a significant factor affecting the final quality.The relationship between chip forming mechanism and process parameters has always been a complicat...During the process of deep?hole gun drilling,the shape of the chip is a significant factor affecting the final quality.The relationship between chip forming mechanism and process parameters has always been a complicated problem in deep?hole drilling.This paper investigates Ti6Al4V titanium alloy to address this issue.First,the four processes and influencing factors of forming spiral chips are analyzed theoretically.Second,the fracture mechanism of chips in drilling Ti6Al4V titanium alloy is analyzed by scanning electron microscopy.Finally,the influences of cutting speed,feed rate and coolant oil pressure on chip shape are analyzed through drilling experiments and fluid simulation.The relationship between chip compression ratio and surface roughness is obtained through chip thickness measurement.This research can provide a guide for optimizing parameters of deep?hole gun drilling on Ti6Al4V titanium alloy.展开更多
The driving force for using powder metallurgy(PM)mostly relies on its near net-shape ability and cost-performance ratio.The automotive application is a main market of PM industry,requiring parts with competitive mecha...The driving force for using powder metallurgy(PM)mostly relies on its near net-shape ability and cost-performance ratio.The automotive application is a main market of PM industry,requiring parts with competitive mechanical or functional performance in a mass production scale.As the automobile technology transforms from traditional internal combustion engine vehicles to new energy vehicles,PM technology is undergoing significant changes in manufacturing and materials development.This review outlines the challenges and opportunities generated by the changes in the automotive technology for PM.Low-cost,high-performance and light-weight are critical aspects for future PM materials development.Therefore,the studies on PM lean-alloyed steel,aluminum alloys,and titanium alloy materials were reviewed.In addition,PM soft magnetic composite applied to new energy vehicles was discussed.Then new opportunities for advanced processing,such as metal injection molding(MIM)and additive manufacturing(AM),in automotive industry were stated.In general,the change in automotive industry raises sufficient development space for PM.While,emerging technologies require more preeminent PM materials.Iron-based parts are still the main PM products due to their mechanical performance and low cost.MIM will occupy the growing market of highly flexible and complex parts.AM opens a door for fast prototyping,great flexibility and customizing at low cost,driving weight and assembling reduction.展开更多
Chip shape is one of the important factors that affect the processing quality of the deep hole.The flow field of 17 mm standard gun-drill is simulated by taking the coolant pressure as a single factor variable,and the...Chip shape is one of the important factors that affect the processing quality of the deep hole.The flow field of 17 mm standard gun-drill is simulated by taking the coolant pressure as a single factor variable,and the influence of coolant pressure on chip forming is discussed by combining with experiments in this paper.The results show that at the initial stage of chip forming,the flow of cutting fluid will intensify the lateral crimp of chips,and then affect the crimp radius of the chip and the number of turns of the crimp screw.The lateral crimp degree increases first and then decreases with the increase of coolant pressure,and the crimp degree is the smallest at 3 MPa.In addition,during the chip removal process,the stream shrinking in the flow field is the main influencing factor that drive and force the chip to break again,and their influence on the chip removal and chip breaking is proportional to the coolant pressure.展开更多
To control the tri-modal microstructure and performance,a prediction model of tri-modal microstructure in the isothermal local loading forming of titanium alloy was developed.The staged isothermal local loading experi...To control the tri-modal microstructure and performance,a prediction model of tri-modal microstructure in the isothermal local loading forming of titanium alloy was developed.The staged isothermal local loading experiment on TA15alloy indicates that there exist four important microstructure evolution phenomena in the development of tri-modal microstructure,i.e.,the generation of lamellarα,content variation of equiaxedα,spatial orientation change of lamellarαand globularization of lamellarα.Considering the laws of these microstructure phenomena,the microstructure model was established to correlate the parameters of tri-modal microstructure and processing conditions.Then,the developed microstructure model was integrated with finite element(FE)model to predict the tri-modal microstructure in the isothermal local loading forming.Its reliability and accuracy were verified by the microstructure observation at different locations of sample.Good agreements between the predicted and experimental results suggest that the developed microstructure model and its combination with FE model are effective in the prediction of tri-modal microstructure in the isothermal local loading forming of TA15alloy.展开更多
In this account,highly ordered mesoporous MnO_x/TiO_2composite catalysts with efficient catalytic ozonation of phenol degradation were synthesized by the sol–gel method.The surface morphology and properties of the ca...In this account,highly ordered mesoporous MnO_x/TiO_2composite catalysts with efficient catalytic ozonation of phenol degradation were synthesized by the sol–gel method.The surface morphology and properties of the catalysts were characterized by several analytical methods,including SEM,TEM,BET,XRD,FTIR,and XPS.Interestingly,Mn doping was found to improve the degree of order,and the ordered mesoporous structure was optimized at 3%doping.Meanwhile,MnO_xwas highly dispersed in the ordered mesoporous materials to yield good catalytic ozonation performance.Phenol could completely be degraded in 20 min and mineralized at 79%in 60 min.Thus,the catalyst greatly improved the efficiency of degradation and mineralization of phenol when compared to single O_3or O_3+TiO_2.Finally,the reaction mechanism of the catalyst was discussed and found to conform to pseudo-first-order reaction dynamics.展开更多
A series of Ti-Zr-Be-Fe bulk metallic glasses(BMGs)with good glass-forming ability(GFA)and high specific strength have been developed.With different alloying routes and content of Fe,it is found that these alloys exhi...A series of Ti-Zr-Be-Fe bulk metallic glasses(BMGs)with good glass-forming ability(GFA)and high specific strength have been developed.With different alloying routes and content of Fe,it is found that these alloys exhibit different GFA and mechanical properties.The effects of Fe addition on the GFA and mechanical properties of Ti-Zr-Be alloy are systemically investigated.The possible mechanisms for the improvement or damage to the GFA by addition of Fe can be interpreted in view of the mixing enthalpy,atomic size differences and electronegativity differences of the alloys,while the mechanical properties strongly depend on the Poisson’s ratio and free volume concentration.The experimental results also show that alloying technology is an effective method to improve the GFA and mechanical properties of Ti-Zr-Be glassy alloy.展开更多
Bulk amorphous formation in Ti-Cu-based multicomponent alloys, free of Ni, Pd and Be elements, were studied using the cluster-plus-glue-atom model. The basic cluster formula was revealed as [Ti9Cu6]Cu3 to explain the ...Bulk amorphous formation in Ti-Cu-based multicomponent alloys, free of Ni, Pd and Be elements, were studied using the cluster-plus-glue-atom model. The basic cluster formula was revealed as [Ti9Cu6]Cu3 to explain the best binary glass forming composition Ti50Cu50=Ti9Cu9, where the CN14 rhombi-dodecahedron Ti9Cu6 was the principal cluster in the devitrification phase CuTi. This basic cluster formula was further alloyed with Zr and Sn and a critical glass forming ability was reached at (Ti7.2Zr1.8)(Cus.72Sn0.28) and (Ti7.2Zr1.8)(Cu8.45Sn0.55) up to 5 mm in diameter by suction casting, which was the largest in Ti-Cu- based and Ni-, Pd- and Be-free alloys.展开更多
Mesocrystals, which are assemblies of crystallographically oriented nanocrystals, have received increasing attention due to their unique properties such as high crystallinity, high porosity, oriented subunit alignment...Mesocrystals, which are assemblies of crystallographically oriented nanocrystals, have received increasing attention due to their unique properties such as high crystallinity, high porosity, oriented subunit alignment, and similarity to highly sophisticated biominerals. However, the controlled synthesis of TiO 2 mesocrystals has not been realized until recently, probably because of the difficulty in accurately controlling the reaction processes that produce TiO 2 crystals. In this review, recent advances in the synthesis and applications of TiO 2 mesocrystals are summarized with particular attention paid to the mechanisms of their formation. Three typical pathways for the preparation of TiO 2 mesocrystals are discussed, namely topotactic transformation, direct synthesis in solution, and growth on supports. The potential applications of TiO 2 mesocrystals in lithium ion batteries, photocatalysis, enzyme immobilization, and antireflection materials are also described.展开更多
文摘Ti-6Al-4V alloy powder was taken as raw material. 60%(mass fraction) paraffin, 35%low density polyethylene and 5%stearic acid were employed as binders to prepare injection feedstocks. Capillary rheometer was adopted to determine the rheological parameters and to analyze the rheological properties of the feedstocks at different milling time, powder loading and temperature. It is indicated through the results that the viscosity increases and the value of n decreases with the increase of milling time. The more the powder loading is, the higher the viscosity is. The empirical formula on the relationship between the viscosity and the powder loading is: ηr=η/ηb=A(1-Ф/Фmax)/^- m . The value m is calculated as 0.33. The flow activation energy Ea decreases with the increase of shear rate.
基金Projects(50905144,51275415)supported by the National Natural Science Foundation of ChinaProject(3102014KYJD001)supported by Fundamental Research Funds for the Central Universities,ChinaProject(B08040)supported by the Program of Introducing Talents of Discipline to Universities("111"Project)
文摘The tribological conditions between tools and sheet are the major factors affecting the product quality,forming limits and service life of tools in thin-walled titanium components warm forming.Using the orthogonal design based twist compression test in the temperature range of 25-300 °C,the significant factors affecting the coefficient of friction(Co F) and the influencing rules in CP-3 titanium sheet warm forming are clarified and discussed by changing tribological conditions such as tool material,lubrication,temperature and normal pressure.The results show that the significant factors affecting the Co F are lubrication,surface roughness,tool material,sliding velocity,normal pressure and temperature;compared with unlubricated condition,the graphite and Mo S2 greatly improve the friction condition and the maximum reduction of the Co F is 0.318;the Co Fs of Cr12 Mo V/CP-3 and QAl10-3-1.5/CP-3 tribo-pairs show a similar tendency:the Co Fs increase with increasing surface roughness and sliding velocity,and increase firstly then decrease with increasing normal pressure and temperature.
文摘The chip deformation of titanium alloys is typical shear localization from low cutting speed, which is general phenomenon in machining of difficult to cut material at high cutting speed. This paper investigates the chip formation process in machining titanium alloys, and puts forward a three stage model describing formation process of shear localized chip. This model explains how the shear localized chip segments initiate, become trapezoid and form serrated chips.
文摘Wrinkling is a common failure in the sheet metal forming of titanium owing to the relatively poor ability to shrink. It is important to predict wrinkling accurately in the sheet metal forming without costly trials. The ABAQUS/Explicit code was utilized to predict the wrinkling behavior in the sheet metal forming of Ti-15-3 alloy sheets. In terms of the comparison of wrinkling behavior between the simulation and experiment of the Fukui's conical cup tests at room temperature, the sensitivities of wrinkling simulation to various input parameters were evaluated comprehensively and quantitatively. Prediction of wrinkling and influence of rubber hardness on the winkling behavior in the rubber forming of convex flange were investigated quantitatively and validated by the rubber forming experiments. The excellent agreements between the simulations and the experiments conIirmed the accuracy of the prediction.
基金Projects(51204036,51234009)supported by the National Natural Science Foundation of ChinaProject(2014CB643405)supported by the National Basic Research Program of China
文摘Ti O2-organic multilayered nanocomposite films were deposited on a self-assembled monolayer-coated silicon substrate based on layer-by-layer technique and chemical bath deposition method by a hydrolysis of Ti Cl4 in an acid aqueous solution. The chemical compositions, surface morphologies and mechanical properties of the films were investigated by X-ray photoelectron spectrometer(XPS), scanning electron microscopy(SEM) and nanoindentation depth-sensing technique, respectively. The results indicate that the major chemical compositions of the films are Ti and O. The principal mechanism for the nucleation and growth of the films is homogeneous nucleation, and the layer number of films has great influence on the surface morphology and roughness of the films. In addition, mechanical nanoindentation testing presents a significant increase in hardness and fracture toughness of titanium dioxide multilayered films compared with single-layer titanium dioxide thin film.
基金Project(GJJ150810)supported by the Research Project of Science and Technology for Jiangxi Province Department of Education,ChinaProject(gf201501001)supported by National Defense Key Discipline Laboratory of Light Alloy Processing Science and Technology,Nanchang Hangkong University,ChinaProject(BSJJ2015015)supported by Doctor Start-up Fund of Jiangxi Science&Technology Normal University,China
文摘The forming quality of high-strength TA18 titanium alloy tube during numerical control bending in changing bending angle β, relative bending radius R/D and tube sizes such as diameter D and wall thickness t was clarified by finite element simulation. The results show that the distribution of wall thickness change ratio Δt and cross section deformation ratio ΔD are very similar under different β; the Δt and ΔD decrease with the increase of R/D, and to obtain the qualified bent tube, the R/D must be greater than 2.0; the wall thinning ratio Δto slightly increases with larger D and t, while the wall thickening ratio Δti and ΔD increase with the larger D and smaller t; the Δto and ΔD firstly decrease and then increase, while the Δti increases, for the same D/t with the increase of D and t.
基金Projects(2019J01813,2018J01557) supported by the Natural Science Foundation of Fujian Province,ChinaProject(2018H0031) supported by the Guiding Science Program of Fujian Province,ChinaProject(2018GP2002) supported by the Science and Technology Program of Putian City,China
文摘To avoid high crack sensitivity of TiB-Ti composite coating during laser cladding process,network-like structure composite coating was fabricated with laser in-situ technique on titanium alloy using 5 μm TiB2 powder as the cladding material.The microstructure,phase structure and properties of the coatings were analyzed by SEM,XRD,EPMA,TEM,hardness tester and fretting wear meter.It was observed that the outer ring of the network-like structure was mainly TiB strengthening phase,while the inner ring was α-Ti grain,and the interface between TiB and Ti matrix was very clean and had a consistent orientation relationship.The hardness of the cladding layer with network-like structure gradually decreased from the surface toward the interface,but the average hardness was nearly two times that of the substrate.In the fretting wear test,it was found that the wear resistance of the cladding layer with network-like structure was larger than that of the substrate under low load(40 N).The results revealed that the hardness and fretting wear resistance of the titanium-based composite coating could be improved by the introduction of network-like structure.
基金supported by the National Research Foundation of Korea (NRF) granted by the Korea government [2014R1A2A2A01005903]Priority Research Centers Program (2010-0020089)support from a grant [R0003356] (Tuning Professional Support Center in Daegu Metropolitan City) funded by the Ministry of Trade, Industry and Energy (MOTIE, Korea)
文摘Commercially pure titanium(CP Ti) has been actively used in the plate heat exchanger due to its light weight, high specific strength, and excellent corrosion resistance. However, researches for the plastic deformation characteristics and press formability of the CP Ti sheet are not much in comparison with automotive steels and aluminum alloys. The mechanical properties and hardening behavior evaluated in stress-strain relation of the CP Ti sheet are clarified in relation with press formability. The flow curve denoting true stress-true strain relation for CP Ti sheet is fitted well by the Kim-Tuan hardening equation rather than Voce and Swift models. The forming limit curve(FLC) of CP Ti sheet as a criterion for press formability was experimentally evaluated by punch stretching test and analytically predicted via Hora's modified maximum force criterion. The predicted FLC by adopting Kim-Tuan hardening model and appropriate yield function shows good correlation with the experimental results of punch stretching test.
基金supported in part by the National Natural Science Foundation of China (No. 51505409)the Jiangsu Postgraduate Research and Practice Innovation Program (SJCX18_0884).
文摘During the process of deep?hole gun drilling,the shape of the chip is a significant factor affecting the final quality.The relationship between chip forming mechanism and process parameters has always been a complicated problem in deep?hole drilling.This paper investigates Ti6Al4V titanium alloy to address this issue.First,the four processes and influencing factors of forming spiral chips are analyzed theoretically.Second,the fracture mechanism of chips in drilling Ti6Al4V titanium alloy is analyzed by scanning electron microscopy.Finally,the influences of cutting speed,feed rate and coolant oil pressure on chip shape are analyzed through drilling experiments and fluid simulation.The relationship between chip compression ratio and surface roughness is obtained through chip thickness measurement.This research can provide a guide for optimizing parameters of deep?hole gun drilling on Ti6Al4V titanium alloy.
基金Project(51625404)supported by the National Science Fund for Distinguished Young Scholars,China。
文摘The driving force for using powder metallurgy(PM)mostly relies on its near net-shape ability and cost-performance ratio.The automotive application is a main market of PM industry,requiring parts with competitive mechanical or functional performance in a mass production scale.As the automobile technology transforms from traditional internal combustion engine vehicles to new energy vehicles,PM technology is undergoing significant changes in manufacturing and materials development.This review outlines the challenges and opportunities generated by the changes in the automotive technology for PM.Low-cost,high-performance and light-weight are critical aspects for future PM materials development.Therefore,the studies on PM lean-alloyed steel,aluminum alloys,and titanium alloy materials were reviewed.In addition,PM soft magnetic composite applied to new energy vehicles was discussed.Then new opportunities for advanced processing,such as metal injection molding(MIM)and additive manufacturing(AM),in automotive industry were stated.In general,the change in automotive industry raises sufficient development space for PM.While,emerging technologies require more preeminent PM materials.Iron-based parts are still the main PM products due to their mechanical performance and low cost.MIM will occupy the growing market of highly flexible and complex parts.AM opens a door for fast prototyping,great flexibility and customizing at low cost,driving weight and assembling reduction.
基金supported in part by the National Natural Science Foundation of China (No. 51505409)the Six Talent Peak Project in Jiangsu Province (No. GDZB-080)the Natural Science Research in Jiangsu Province(No.17KJB460008)。
文摘Chip shape is one of the important factors that affect the processing quality of the deep hole.The flow field of 17 mm standard gun-drill is simulated by taking the coolant pressure as a single factor variable,and the influence of coolant pressure on chip forming is discussed by combining with experiments in this paper.The results show that at the initial stage of chip forming,the flow of cutting fluid will intensify the lateral crimp of chips,and then affect the crimp radius of the chip and the number of turns of the crimp screw.The lateral crimp degree increases first and then decreases with the increase of coolant pressure,and the crimp degree is the smallest at 3 MPa.In addition,during the chip removal process,the stream shrinking in the flow field is the main influencing factor that drive and force the chip to break again,and their influence on the chip removal and chip breaking is proportional to the coolant pressure.
基金Projects(51605388,51575449)supported by the National Natural Science Foundation of ChinaProject(B08040)supported by the "111" Project,China+1 种基金Project(131-QP-2015)supported by the Research Fund of the State Key Laboratory of Solidification Processing(NWPU),ChinaProject supported by the Open Research Fund of State Key Laboratory of Materials Processing and Die&Mould Technology,Huazhong University of Science and Technology,China
文摘To control the tri-modal microstructure and performance,a prediction model of tri-modal microstructure in the isothermal local loading forming of titanium alloy was developed.The staged isothermal local loading experiment on TA15alloy indicates that there exist four important microstructure evolution phenomena in the development of tri-modal microstructure,i.e.,the generation of lamellarα,content variation of equiaxedα,spatial orientation change of lamellarαand globularization of lamellarα.Considering the laws of these microstructure phenomena,the microstructure model was established to correlate the parameters of tri-modal microstructure and processing conditions.Then,the developed microstructure model was integrated with finite element(FE)model to predict the tri-modal microstructure in the isothermal local loading forming.Its reliability and accuracy were verified by the microstructure observation at different locations of sample.Good agreements between the predicted and experimental results suggest that the developed microstructure model and its combination with FE model are effective in the prediction of tri-modal microstructure in the isothermal local loading forming of TA15alloy.
基金Supported by the National Natural Science Foundation of China(21676139)the Higher Education Natural Science Foundation of Jiangsu Province(15KJA530001)+1 种基金Research Fund of State Key Laboratory of Materials-Oriented Chemical Engineering(ZK201604)the Project of Priority Academic Program Development of Jiangsu Higher Education Institutions(PAPD)
文摘In this account,highly ordered mesoporous MnO_x/TiO_2composite catalysts with efficient catalytic ozonation of phenol degradation were synthesized by the sol–gel method.The surface morphology and properties of the catalysts were characterized by several analytical methods,including SEM,TEM,BET,XRD,FTIR,and XPS.Interestingly,Mn doping was found to improve the degree of order,and the ordered mesoporous structure was optimized at 3%doping.Meanwhile,MnO_xwas highly dispersed in the ordered mesoporous materials to yield good catalytic ozonation performance.Phenol could completely be degraded in 20 min and mineralized at 79%in 60 min.Thus,the catalyst greatly improved the efficiency of degradation and mineralization of phenol when compared to single O_3or O_3+TiO_2.Finally,the reaction mechanism of the catalyst was discussed and found to conform to pseudo-first-order reaction dynamics.
基金supported by the National Basic Research Program of China(Grant No.2007CB613905)the National Natural Science Foundation of China(Grant Nos.51271095,51101090 and 50971073)
文摘A series of Ti-Zr-Be-Fe bulk metallic glasses(BMGs)with good glass-forming ability(GFA)and high specific strength have been developed.With different alloying routes and content of Fe,it is found that these alloys exhibit different GFA and mechanical properties.The effects of Fe addition on the GFA and mechanical properties of Ti-Zr-Be alloy are systemically investigated.The possible mechanisms for the improvement or damage to the GFA by addition of Fe can be interpreted in view of the mixing enthalpy,atomic size differences and electronegativity differences of the alloys,while the mechanical properties strongly depend on the Poisson’s ratio and free volume concentration.The experimental results also show that alloying technology is an effective method to improve the GFA and mechanical properties of Ti-Zr-Be glassy alloy.
基金supported by the National Natural Science Foundation of China(Grant Nos. 51131002 and 51171035)the Fundamental Research Funds for the Central Universities(Grant No. DUT12LAB08)
文摘Bulk amorphous formation in Ti-Cu-based multicomponent alloys, free of Ni, Pd and Be elements, were studied using the cluster-plus-glue-atom model. The basic cluster formula was revealed as [Ti9Cu6]Cu3 to explain the best binary glass forming composition Ti50Cu50=Ti9Cu9, where the CN14 rhombi-dodecahedron Ti9Cu6 was the principal cluster in the devitrification phase CuTi. This basic cluster formula was further alloyed with Zr and Sn and a critical glass forming ability was reached at (Ti7.2Zr1.8)(Cus.72Sn0.28) and (Ti7.2Zr1.8)(Cu8.45Sn0.55) up to 5 mm in diameter by suction casting, which was the largest in Ti-Cu- based and Ni-, Pd- and Be-free alloys.
基金supported by the National Natural Science Foundation of China (21073005, 21173010, and 51121091)National Basic Research Program of China (973 Program, 2007CB936201)
文摘Mesocrystals, which are assemblies of crystallographically oriented nanocrystals, have received increasing attention due to their unique properties such as high crystallinity, high porosity, oriented subunit alignment, and similarity to highly sophisticated biominerals. However, the controlled synthesis of TiO 2 mesocrystals has not been realized until recently, probably because of the difficulty in accurately controlling the reaction processes that produce TiO 2 crystals. In this review, recent advances in the synthesis and applications of TiO 2 mesocrystals are summarized with particular attention paid to the mechanisms of their formation. Three typical pathways for the preparation of TiO 2 mesocrystals are discussed, namely topotactic transformation, direct synthesis in solution, and growth on supports. The potential applications of TiO 2 mesocrystals in lithium ion batteries, photocatalysis, enzyme immobilization, and antireflection materials are also described.