钢结构焊接变形和焊接应力控制分析

焊接技术是现如今制造业安装中不可或缺的一门工艺,在相关行业中占据着十分重要的地位。但是随着社会经济的不断创新与发展,传统的焊接模式已经不能再满足制造行业的需要了。因此,对钢结结构焊接变形和焊接应力控制分析。对焊缝的变形收缩控制比例进行确定,在此基础上利用对称施焊法降低焊接残余应力,通过焊后缓冷矫正完成并加强焊接变形和焊接应力的控制。最终的测试结果表明:对比于传统的温度法,本文所设计的方法所得出的可控程度相对更高,表明其控制效果更佳,具有一定的实用意义。

关于钢结构焊接变形和焊接应力控制分析

现阶段焊接技术是实体制造业中最为重要的一项工艺,尤其是在机械安装、建筑钢结构安装过程的应用。随着社会进步的不断发展,建筑与机械行业竞争的日益激烈,传统的焊接方式难以满足社会竞争带来的巨大压力。基于此考虑,对钢结构焊接变形以及焊接应力的控制与分析是影响焊接质量的关键控制因素,文章通过对焊接过程中产生的变形以及收缩进行相关分析,利用对称施加焊接法,结合控制焊接后的冷却速度来控制钢材料的相关变形。结果表明:相比于传统温度法,利用对称施焊法所得到的控制效果更好,效果更佳,对钢结构的焊接变形控制与焊接应力控制具有重要作用。

Bi-modal microstructure in a powder metallurgical ferritic steel

Ferritic steel with a nominal composition of Fe-14Cr-3W-0.42Ti-0.32Y was prepared by mixing gas-atomized prealloyed powder and mechanically alloyed powder. The microstructure is much different fxom other ferritic steels with the same composition and prepared via only mechanically alloyed powder. A bi-modal structure, which consists of pure ferritic grains and martensitic grains, was obtained after hot forging and air cooling. A phase transformation of αbcc→γfcc→α＇bcc was also discovered in microstructural observation. The bi-modal microstructure shows a good combination of high strength and high ductility.

南阳商场人行天桥设计

河南南阳市南阳商场人行天桥是一座环形变截面钢结构。在设计中先从满足交通功能确定天桥的基本构图 ,然后在满足视觉要求及降低造价基础上制定满足力学要求的结构尺寸和形式。

Influence of chemical composition and cold deformation on aging precipitation behavior of high nitrogen austenitic stainless steels

The influence of chemical composition and cold deformation on aging precipitation behavior of 18Cr-16Mn-2Mo-I.IN （HNS-A）, 18Cr-16Mn-I.3N （HNS-B）, 18Cr-18Mn-2Mo-0.96N （HNS-C） and 18Cr-18Mn-2Mo-0.77N （I-INS-D） high nitrogen austenitic stainless steels was investigated. The results show that the ＂nose＂ temperatures and incubation periods of the initial time-temperature-precipitation （TTP） curves of aged HNSs are found to be 850 ℃, 60 s; 850 ℃, 45 s; 850 ℃, 60 s and 900 ℃, 90 s, respectively. Based on the analysis of SAD patterns, the coarse cellular Cr2N precipitate which presents a lamellar structure has a hexagonal structure of a=0.478 nm and c=0.444 nm. The Z phase corresponding to a composition of Fe36Cr^2Mo10, is determined to be a body-centered cubic structure ofa=0.892 nm. The precipitating sensitivity presents no more difference with the nitrogen content increasing from 0.77% to 0.96%, but exhibits so obviously that the cellular precipitates nearly overspread the whole field. The addition of Mo element can restrain the TTP curves moving left and down, which means decreasing the sensitivity of aging precipitation. With increasing the cold deformation, the sensitivity of precipitation increases obviously.

Deformation Analysis of LRC Underground Gas Storage

The risk during construction and in the operation of the underground gas storage （UGS） was analyzed. One of most important risk which should be prevented is large deformation or destruction of the steel lining. The specific deformation of the steel lining needs to be inside the acceptable value. This paper presents lined rock cavern （LRC） concept and specific deformations, which can occur under operation of underground gas storage. Analysis is performed with different （3D model and axis symmetrical） FEM models and analytical model. We made a comparison between analytical calculation and FEM calculation. Concrete wall is mechanically not regarded as reinforced concrete structure which means that concrete will crack. Finally, we determined the minimum value of Young＇s modulus, which satisfies the condition of maximum deformation of steel lining.

Research on overall assembling and welding process of steel box girder tuyere blocks of Taizhou Bridge

This article presents in detail the assembling and welding process technique of the steel box girder tuyere blocks of Taizhou Bridge. The application of this process technique effectively solves the problem of welding stress release in tuyere block assembling and welding without increasing the number of turns of the blocks and overhead welding, thus avoiding possible structural deformation due to excessive accumulation of internal welding stress, greatly reducing the repeated deformation and correction work during assembling and welding, and ensuring the weld seam quality and overall dimensions of tuvere blocks of Taizhou Bridze.

Microstructure Evolution at Different Cooling Rates of Low Carbon Microalloyed Steels

In low carbon microalloyed steels （C 〈 0.1%）, the content of V, Nb and Ti affects the phases transformation kinetic during cooling in the rolling process. The final microstructure determines the required mechanical properties such as high formability, high toughness and adequate strength. For this reason it is relevant to identify and determine the volume fraction of the ferrite, bainite and martensite present in the structure. The microalloying elements： V, Nb and Ti promote carbides precipitation during cooling. The precipitates control the grain size refinement during hot rolling process and the mechanical properties of the steel. In this sense it is necessary to increase the knowledge on the microstructure evolution at different cooling rates. In this paper, the results obtained on two low carbon microalloyed steels （with C contents between 0.11%-0.06%） are reported. An integrated methodology including dilatometry in combination with microscopy techniques was applied. By EBSD （Electron Backscatter Diffraction） technique and microhardness measurements, the structural study was completed. Through a thermodynamic simulation using Fact Sage the type of precipitates in the studied steels structure at the temperature range between 950 ℃ and 450 ℃, were predicted. The information on the evolution of the steel structure at rolling process conditions is relevant to consider changes in processing conditions.

Stress-strain behavior of multi-phase high performance structural steel

A series of ferrite/bainite(F/B) multi-phase steels containing different volume fractions of ferrite were obtained.The effect of soft phase(ferrite) content on the work-hardening behavior of the steel was studied by the finite element simulation with V-BCC model and the modified Crussard-Jaoul(C-J) analysis.It is shown that the multi-phase steels have an excellent anti-deformation ability,such as higher stress ratio(R t1.5 /R t0.5),higher uniform elongation and lower yield to tensile strength ratio.For the F/B multi-phase steels,increasing the proportion of ferrite would help to increase the uniform elongation.However,introducing much more fraction of ferrite would not be helpful to improve the stress ratio of multi-phase steel.The ferrite plastic strain constrained by bainite would be beneficial to increasing the work hardening rate.The optimum proportion of ferrite will result both higher stress ratio and uniform elongation in multi-phase steel.

High performance steels:Initiative and practice

In order to meet the progressive requirement for the performance improvement of steel,the author proposed a novel microstructure featured with multi-phase,meta-stable and multi-scale(so-called as M 3).And then,the new technologies could be developed to process three prototype steels with high performance:the third generation high strength low alloy(HSLA) steels with improved toughness and/or ductility(AKV(40℃)≥200 J and/or A≥20% when Rp0.2 in 800-1000 MPa),the third generation advanced high strength steels(AHSS)(Rm×A≥30 GPa% when Rm from 1000 MPa to 1500 MPa) for automobiles with improved ductility and low cost,and heat resistant martensitic steels with improved creep strength(10000650≥90 MPa).It can be expected that the new technology developed will remarkably improve the safety and reliability of steel products in service for infrastructures,automobiles and fossil power station in the future.

Ausforming effects on anisotropy of mechanical properties in HSLA martensitic steel

In order to clarify effects of prior pancaked austenitic structure on microstructure and mechanical properties of transformed martensite in ausformed steel,a super-thin pancaked austenite was processed by multi-pass rolling in a 0.03-2.6Mn0.06Nb-0.01Ti(wt%) low alloy steel.The evolution of prior pancaked austenite grain during multi-pass rolling was studied using Ni-30Fe model alloy.Related with the structure and texture in the prior super-thin pancaked austenite in Ni-30Fe alloy,the texture and anisotropy of mechanical properties of transformed martensite in the studied ausformed steel were focused on.There were mainly three kinds of rolling texture components in the super-thin pancaked austenite:Goss {110} 001,copper {112} 111 and brass {110} 112.They were further transformed into the weak {001} 110 and strong {112} 110,{111} 112 texture components in the martensitic structure.The orientation relationship(OR) of lath martensite transformation from pancaked austenite in the ausformed steel deviated larger from the exact Kurdjumov-Sachs(K-S) OR than in the case of equiaxed austenite without deformation.The tensile and yield strengths of the ausformed martensitic steel first decreased and then increased as the angle between tension direction and rolling direction increased.The main reason for the anisotropy of strength was considered as the texture component {112} 110 in martensite.However,the anisotropy of impact toughness was more complex and the main reasons for it are unknown.