摩托车活塞环二道环钢质化试探

钢质活塞环使用钢丝成型,由于该工艺采用绕圆设备确保毛坯品质,使其生产出的毛坯在弹力分布、翘曲和热稳定性(达96％)完全符合要求,合格率达80％以上;钢质二道环比较适用在缸径 60 mm以下、环高1.2 mm以下和发动机散热较好的车型.同时也适用在维修上,尤其是北方寒冷的地方具有易起动,动力充足的优点。

Corrosion behavior and electrochemical property of Q235A steel in treated water containing halide ions(F^-, Cl^-) from nonferrous industry

The corrosion behaviors and electrochemical properties of Q235 A steel in the treated water containing corrosive halide anions(F-, Cl-) have been investigated with corrosion tests of static coupon and dynamic coupon testing, electrochemical measurement of open-circuit potential and linear sweep voltammetry. The results reveal that the existence of F-and Cl-ions in the simulated treated water accelerate the corrosion rate of Q235 A steel. The corrosion rate reaches maximum with F-concentration of 50 mg/L, Cl-concentration of 200 mg/L, respectively. However, Q235 A steel would passivate when an applied potential is added to the system. Meanwhile, the initiating passive potential becomes positive with F-, Cl-concentration increasing. There is a little influence of F-, Cl-concentration on the initiating passivation current density. Therefore, it is necessary to control F-, Cl-concentration in the treated water when it is recycled by the pipelines made of Q235 A steel.

Bonding mechanism of X10CrNi18-8 with Ni/Al_2O_3 composite ceramic by pressureless infiltration

Abstract： An alloy steel/alumina composite was successfully fabricated by pressureless infiltration of X10CrNil8-8 steel melt on 30% （mass fraction） Ni-containing alumina based composite ceramic （Ni/Al2O3） at 1 600 ℃. The infiltration quality and interfacial bonding behavior were investigated by SEM, EDS, XRD and tensile tests. The results show that there is an obvious interfacial reaction layer between the alloying steel and the Ni/Al2O3 composite ceramic. The interfacial reactive products are （FexAly）3O4 intermetallic phase and （AlxCry）2O3 solid solution. The interracial bonding strength is as high as about 67.5 MPa. The bonding mechanism of X10CrNi 18-8 steel with the composite ceramic is that Ni inside the ceramic bodies dissolves into the alloy melt and transforms into liquid channels, consequently inducing the steel melt infiltrating and filling in the pores and the liquid channels. Moreover, the metallurgical bonding and interfacial reactive bonding also play a key role on the stability of the bonding interface.

Optimum blending of iron ore from Choghart stockpiles by using goal programming

Iron and steel industry is an important sector of Iran's economy.Choghart iron ore mine is an important iron ore producer of Iran steel industry.Phosphorous contained in the iron ore concentrates of Choghart mine has a detrimental effect on the steel making process,whereby this causes cracks to form in the refractory lining of blast furnaces.In the past,about 1.43 Mt of low-grade and 4.53 Mt of high-phosphorous materials had been transported to low grade and high phosphorous stockpiles,respectively,for future beneficiation.As a result of the progressive depletion of high-grade ore and establishment of beneficiation plant in Choghart,exploitation of these two stockpiles in this mine became an important issue.In this work,a linear goal programming(GP) model was developed in order to determine the optimum iron ore blend in terms of quality from low grade and high phosphorous stockpiles of Choghart mine.The model was solved by the SOLVER V.9 program.Results show that feeding with acceptable quality(w(Fe)≥50% and w(P)≤1.2%,mass fraction) materials can be blended from stockpiles that satisfy the needs of the Choghart processing line.

Study on Tribological Properties of the Rolling Fluid Containing Nano-MoS_2 for Cold Rolling of Steel Strip

The nano-MoS2 particles were adopted to substitute for the extreme-pressure and anti-wear additives to the rolling fluid for steel strips.An optimal formulation and technical process for adding nano-MoS2 particles to the rolling fluid were obtained through orthogonal experiments with three factors at three levels.The tests have led to the following conclusions:(a) the nanoparticles should be added to a base oil with high saponification value;(b) the concentration of nanoparticles in rolling fluid should be equal to 0.6%;and (c) when the reaction time needed for surfactants (oleic acid,for example) to modify the nanoparticles was 40 min,the rolling fluid could have the best tribological properties.The lubricity of rolling fluid was verified by using a 4-high cold rolling test mill which showed that the rolling fluid with nano-MoS2 particles had the excellent lubricant performance to improve the surface quality of the steel strip remarkably.The mechanism of nano-MoS2 particles in the rolling process has been investigated by a series of characterization instruments,which have showed that,with its fullerene-like structure,the nano-MoS2 particles have self-lubricating properties and extra-low friction coefficient,and can easily form a protective film with low shear strength on the surface of friction pairs.

A Model to Predict Rolling Force of Finishing Stands with RBF Neural Networks

In view of intrinsic imperfection of traditional models of rolling force, in ord er to improve the prediction accuracy of rolling force, a new method combining radial basis function(RBF) neural networks with traditional models to predict rolling f orce was proposed. The off-line simulation indicates that the predicted results are much more accurate than that with traditional models.

Corrosion behavior of 907 steel under thin electrolyte layers of artificial seawater

The corrosion behavior of 907 steel under thin electrolyte layer(TEL) has been investigated by means of cathodic polarization curve measurement, electrochemical impedance spectroscopy(EIS) and scanning electron microscopy(SEM). The results show that the cathodic diffusion current density presents the variation trend of initial increase and subsequent decrease with the decrease of TEL thickness, and the maximum deposits at 58 μm. The cotangent-hyperbolic impedance(O) is rationally first introduced to study the diffusion process of the reactants through the corrosion products layer with many permeable holes. The initial corrosion rate of 907 steel under different TEL thickness increases with the decrease of TEL thickness except that of 104 μm,whereas the corrosion rate after long time corrosion can be ranked as 104 μm﹥402 μm﹥198 μm﹥301 μm﹥bulk solution.