Microstructural analysis and fatigue crack propagation behavior of three types of rail steels, was performed. These are premium pearlitic, austenitic manganese (AM) and bainitic rail steels. Rectangular un-notched a...Microstructural analysis and fatigue crack propagation behavior of three types of rail steels, was performed. These are premium pearlitic, austenitic manganese (AM) and bainitic rail steels. Rectangular un-notched and notched test specimens were machined from railheads of each material using electrical discharge machining (EDM) and used for the mechanical properties and fatigue evaluation respectively. Bainitic steel has the highest yield strength, ultimate strength, and strain to failure as compared to both pearlitic and austenitic manganese steels. Fatigue studies showed that the crack speed for the bainitic steel is lower than that for the pearlitie and the AM steels over the entire range of the energy release rate. The bainitic steel exhibits a higher rate of crack deceleration in the second stage, as indicated by the lower slope of the fatigue crack propagation kinetics curve in comparison with the pearlitic and manganese rail steels. This attests to the superior fatigue damage tolerance of the bainitic rail steel in comparison to pearlitic and austenitic manganese rail steels. Microstructural analysis of the three rail steels revealed that bainitic steel has a more intricate structure than AM and pearlitic steels. AM steel shows very few signs of being work hardened or toughened, which usually increases the mechanical properties of the material. As the number of alloying elements increase, the microstructure of the steel becomes more complex, resulting in the increase of mechanical properties and fatigue fracture resistance of bainitic rail steel.展开更多
The purpose of this study was to describe the roles of microstructure types and grain boundary characteristics in fatigue crack propagation behavior in ferrite-pearlite steel and ferrite-bainite steel.The ferrite-bain...The purpose of this study was to describe the roles of microstructure types and grain boundary characteristics in fatigue crack propagation behavior in ferrite-pearlite steel and ferrite-bainite steel.The ferrite-bainite dual-phase steel was obtained by intermediate heat treatment conducted on ferrite-pearlite low carbon steel.This paper presents the results from investigation using constant stress-controlled fatigue tests with in-situ scanning electron microscopy(SEM),electron backscattering diffraction(EBSD) and fatigue fractography analysis.Microscopic images arrested by in-situ SEM showed that the second hard bainite phase distributed in the soft ferrite matrix had a significant effect on preventing the cracks opening compared with pearlite,and that the cracks in ferrite-bainite steel were "locked" in the second hard bainite phase while the crack propagation path in ferrite-pearlite steel was more tortuous.Moreover,the fatigue fracture surface analysis and the coincidence site lattice(CSL) obtained by EBSD indicated that low-CSL grain boundaries in ferrite-bainite steel distributed more uniformly,which has a more significant effect on the resistance of crack propagation.It was revealed that ferrite-bainite dual-phase microstructures could inhibit the fatigue crack propagation more effectively than ferrite-pearlite microstructures.展开更多
文摘Microstructural analysis and fatigue crack propagation behavior of three types of rail steels, was performed. These are premium pearlitic, austenitic manganese (AM) and bainitic rail steels. Rectangular un-notched and notched test specimens were machined from railheads of each material using electrical discharge machining (EDM) and used for the mechanical properties and fatigue evaluation respectively. Bainitic steel has the highest yield strength, ultimate strength, and strain to failure as compared to both pearlitic and austenitic manganese steels. Fatigue studies showed that the crack speed for the bainitic steel is lower than that for the pearlitie and the AM steels over the entire range of the energy release rate. The bainitic steel exhibits a higher rate of crack deceleration in the second stage, as indicated by the lower slope of the fatigue crack propagation kinetics curve in comparison with the pearlitic and manganese rail steels. This attests to the superior fatigue damage tolerance of the bainitic rail steel in comparison to pearlitic and austenitic manganese rail steels. Microstructural analysis of the three rail steels revealed that bainitic steel has a more intricate structure than AM and pearlitic steels. AM steel shows very few signs of being work hardened or toughened, which usually increases the mechanical properties of the material. As the number of alloying elements increase, the microstructure of the steel becomes more complex, resulting in the increase of mechanical properties and fatigue fracture resistance of bainitic rail steel.
文摘The purpose of this study was to describe the roles of microstructure types and grain boundary characteristics in fatigue crack propagation behavior in ferrite-pearlite steel and ferrite-bainite steel.The ferrite-bainite dual-phase steel was obtained by intermediate heat treatment conducted on ferrite-pearlite low carbon steel.This paper presents the results from investigation using constant stress-controlled fatigue tests with in-situ scanning electron microscopy(SEM),electron backscattering diffraction(EBSD) and fatigue fractography analysis.Microscopic images arrested by in-situ SEM showed that the second hard bainite phase distributed in the soft ferrite matrix had a significant effect on preventing the cracks opening compared with pearlite,and that the cracks in ferrite-bainite steel were "locked" in the second hard bainite phase while the crack propagation path in ferrite-pearlite steel was more tortuous.Moreover,the fatigue fracture surface analysis and the coincidence site lattice(CSL) obtained by EBSD indicated that low-CSL grain boundaries in ferrite-bainite steel distributed more uniformly,which has a more significant effect on the resistance of crack propagation.It was revealed that ferrite-bainite dual-phase microstructures could inhibit the fatigue crack propagation more effectively than ferrite-pearlite microstructures.