铁热还原法处理钙砷渣及金属砷的制备工艺

在资源与环境的双重压力下,如何解决有色冶金行业产生的冶炼钙砷渣无害化和资源化问题,成为彻底消除“砷害”的关键所在,对于整个冶金工业具有非常重要的意义。采用铁热还原短流程直接还原钙砷渣,砷以砷单质的形式得以回收。结果表明,在还原温度为1050℃,还原时间为30 min,铁配入系数为1.5的工艺条件下,可以得到比较理想的脱砷效果,砷还原率可达到96.56%。所得产物和还原后渣经XRD仪、扫描电镜和能谱仪分析,生成物为单质砷,纯度达到99%,反应后渣中主要成分为Ca_(2)Fe_(2)O_(5)和CaO。

TiO_2 nanoparticles prepared by hydrochloric acid leaching of mechanically activated and carbothermic reduced ilmenite

A new combination method consisting of ball milling, carbothermic reduction and hydrochloric acid leaching was proposed for the preparation of nanosized synthetic rutile from natural ilmenite. The ball milling was employed to grind ilmenite into small particles. The carbothermic reduction was carried out to yield a high titanium slag, which would be easily purified by subsequent leaching procedure. Factors affecting the hydrochloric acid process, namely the leaching time, temperature, and acid concentration, were studied. After leaching and calcining the milled and annealed mixture of FeTiO3/C under the optimal conditions, the TiO2 nanoparticles with size of 10-200 nm and purity〉98.0% were obtained.

Conversion of ferric oxide to magnetite by hydrothermal reduction in Bayer digestion process

Digesting aluminum-bearing minerals and converting ferric oxide to magnetite simultaneously in Bayer digestion process is crucially important to deal with high-iron diasporic bauxite economically for alumina production.The reaction behaviors of hydrothermal reduction of ferric oxide in alkali solution were studied by both thermodynamic calculation and experimental investigation.The thermodynamic calculation indicates that Fe3O4 can be formed by the conversion of Fe2O3 at proper redox potentials in alkaline solution.The experimental results show that the formation ratio of Fe3O4 either through the reaction of Fe and Fe2O3 or through the reaction of Fe and H2O in alkaline aqueous solution increases remarkably with raising the temperature and alkali concentration,suggesting that Fe（OH）3- and Fe（OH）4- form by dissolving Fe and Fe2O3,respectively,in alkaline aqueous solution and further react to form Fe3O4.Moreover,aluminate ions have little influence on the hydrothermal reduction of Fe2O3 in alkaline aqueous solution,and converting iron minerals to magnetite can be realized in the Bayer digestion process of diasporic bauxite.

Thermodynamics and kinetics of carbothermal reduction of zinc ferrite by microwave heating

The kinetics of carbon reduction of ZnFe2O4 in the temperature range of 550-950 °C was investigated in a microwave tank-type reactor. The mechanism of formation of ZnO and Fe3O4/FeO by the decomposition of ZnFe2O4 was detailed using the equilibrium calculations and thermodynamics analysis by HSC chemistry software 6.0. In addition, the effects of decomposition temperature, the C/ZnFe2O4 ratio, the particle size and the microwave power were assessed on the kinetics of decomposition. Zn recovery as high as 97.93%could be achieved at a decomposition temperature of 750 °C with C/ZnFe2O4 ratio of 1：3, particle size of 61-74 μm and microwave power of 1200 W. The kinetics of decomposition was tested with different kinetic models and carbon gasification control mechanism was identified to be the appropriate mechanism. The activation energy for the carbon gasification reaction was estimated to be 38.21 kJ/mol.

Research into a Feature Selection Method for Hyperspectral Imagery Using PSO and SVM

Classification and recognition of hyperspectral remote sensing images is not the same as that of conventional multi-spectral remote sensing images. We propose,a novel feature selection and classification method for hyperspectral images by combining the global optimization ability of particle swarm optimization (PSO) algorithm and the superior classification performance of a support vector machine (SVM). Global optimal search performance of PSO is improved by using a chaotic optimization search technique. Granularity based grid search strategy is used to optimize the SVM model parameters. Parameter optimization and classification of the SVM are addressed using the training date corre-sponding to the feature subset. A false classification rate is adopted as a fitness function. Tests of feature selection and classification are carried out on a hyperspectral data set. Classification performances are also compared among different feature extraction methods commonly used today. Results indicate that this hybrid method has a higher classification accuracy and can effectively extract optimal bands. A feasible approach is provided for feature selection and classifica-tion of hyperspectral image data.

Carbothermic reduction of chromite fluxed with aluminum spent potlining

Aluminum spent potlining (SPL) was employed as both the fluxing agent and a source of carbonaceous reductant for the carbothermic reduction of chromite, aiming to allow effective separation of alloy from the slag component. The experimental results show that the carbonaceous component of the SPL is more reactive towards chromite reduction compared to graphite. The formation of refractory spinel (MgAl2O4) on chromite particles hinders further reduction and alloy growth. The slag-making components of the SPL (e.g. nepheline and NaF) form molten slags at low temperatures (~1300℃) and partly dissolve the refractory spinel as well as the chromite. Destruction of the spinel layer with enhanced mass transfer greatly improves the alloy growth, which can be further promoted by reduction at a higher temperature (e.g. 1500℃). Ferrochrome alloy particles grow large enough at 1500℃ in the presence of SPL, allowing effective separation from the slag component using elutriation separation.

Kinetic study on carbothermic reduction of ilmenite with activated carbon

The carbothermic reduction of Panzhihua ilmenite with various additions of activated carbon was investigated byisothermal experiments over the temperature range of1373to1773K in the argon atmosphere.According to the reaction kineticsrecorded by the infrared gas analyzer,it was found that the amount of carbon addition had little influence on the reaction rates atvarious temperatures except1473K.When the reaction temperature was above the eutectic temperature of1427K of Fe?C binarysystem,part of carbon would dissolve into Fe to form a liquid phase,which made the liquid Fe as a diffusion channel of carbon todiffuse to the reaction interface.The carbothermic reduction above1573K obeyed the shrinking-core model.The mass fraction ofTiC could be determined by the standard addition technique.

Improvement of carbothermic reduction of nickel slag by addition of CaCO3

The effect of CaCO3 addition on the carbothermic reduction of nickel slag was studied,and the mechanism of CaCO3 in improving the reduction was analyzed.The results showed that when the CaCO3 content added to the slag was increased from 0 to 8 wt.%,initiation temperature of the carbothermic reaction decreased from 1100 to 1000℃,the temperature reaching the maximum reduction rate decreased from 1150 to 1100℃,and the reduction degree of the nickel slag increased from 58%to 88%.The iron particles in the reduced nickel slag were coarsened and the X-ray diffraction intensity of metallic iron peaks increased,confirming that the addition of CaCO3 was beneficial to the reduction of nickel slag and recovery of iron.

Direct carbothermic reduction of ilmenite concentrates by adding high dosage of Na_(2)CO_(3) in microwave field

A clean and efficient route for the utilization of ilmenite concentrates was proposed by direct carbothermic reduction in microwave field.High dosage of Na_(2)CO_(3),which can be recycled,was added to accelerate the reduction reaction of ilmenite concentrates.After microwave heating in the temperature range of 1073−1123 K for 20 min,the main products were Na_(2)TiO_(3) and metallic Fe with the metallization ratios being as high as 92.67%−93.21%.The reduction products were processed by water leaching,ball-milling in CO2 atmosphere and magnetic separation in turn.The final products after magnetic separation were Fe-rich materials and Ti-rich materials(90.04 wt.%TiO2),which can be used to produce iron and TiCl4 or TiO2.The optimized heating temperature was 1123 K in terms of metallization ratios,magnetic separation and caking property of the reduction products.Besides,the reduction mechanism of ilmenite concentrates with the addition of Na_(2)CO_(3) in microwave field was also proposed.

Kinetics of carbothermic reduction of marmatite in presence of lime

The direct carbothermic reduction of marmatite in the presence of lime was studied by thermogravimetric method to determine the technical feasibility to produce Zn(g)without polluting with SO2(g).X-ray diffraction analysis of partially reacted samples indicated that the reduction occurred through the formation of ZnCaOS and Ca2Fe2O5 as intermediate products to yield Zn(g),and solid Fe and Ca S as the final products.Temperature had the major effect on the rate of reduction.Complete conversion of marmatite was obtained at 1100℃in about 10 min using 300 mg samples with molar ratio of(Zn,Fe)S:CaO:C equal to 1:1:1.The kinetics of the overall reduction reaction was analyzed by the model ln(1-X)=-kt,which represented the data well up to a fractional conversion of 0.95 in the temperature range of 1000-1150℃.The determined activation energy in this temperature range was 257 k J/mol.The results demonstrated the technical feasibility to produce Zn(g)by this method without producing noxious SO2(g)emissions.

Oxidation behaviour and phase characterization of titaniferous magnetite ore of eastern India

Titaniferous magnetite ore is a kind of symbiotic complex ore which comprises ilmenite, magnetite, hercynite and magnesio-hercynite spinel minerals. The ore collected from eastern India was characterized by XRD, WDXRF, SEM and M？ssbauer spectroscopy. The oxidation behaviour of fine ore was investigated by TG-DTA analysis under oxygen atmosphere. Subsequent isothermal oxidation experiments were carried out under oxygen and air atmospheres, holding the samples for different periods of time at different temperatures from 873 K to 1473 K. It was observed that ilmenite phase transformed to hematite and titanium dioxide at lower temperature, whereas ferric-pseudobrookite phase was found at higher temperature. Direct reduction of oxidized sample-coke cylindrical briquettes was successfully achieved for phase transition from titaniferous magnetite to iron and titanium dioxide at 1473 K.

Integration of coal pyrolysis process with iron ore reduction： Reduction behaviors of iron ore with benzene-containing coal pyrolysis gas as a reducing agent

An integrated coal pyrolysis process with iron ore reduction is proposed in this article. As the first step, iron oxide reduction is studied in a fixed bed reactor using simulated coal pyrolysis gas with benzene as a model tar compound. Variables such as reduction temperature, reduction time and benzene concentration are studied. The carbon deposition of benzene results in the retarded iron reduction at low temperatures. At high temperatures over800 °C, the presence of benzene in the gas can promote iron reduction. The metallization can reach up to 99% in20 min at 900 °C in the presence of benzene. Significant increases of hydrogen and CO/CO2 ratio are observed in the gas. It is indicated that iron reduction is accompanied by the reforming and decomposition of benzene. The degree of metallization and reduction increases with the increasing benzene concentration. Iron oxide can nearly completely be converted into cementite with benzene present in the gas under the experimental conditions. No sintering is found in the reduced sample with benzene in the gas.