Basicity has an important effect on the sinter quality, especially for low-titanium vanadium-titanium sinter. The effect of basieity on sintering behavior of low-titanium vanadium-titanium mixture, and the transferenc...Basicity has an important effect on the sinter quality, especially for low-titanium vanadium-titanium sinter. The effect of basieity on sintering behavior of low-titanium vanadium-titanium mixture, and the transference and distribution of element in sintering process were researched by sinter pot test, mineralogical analysis, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) analysis. The results show that CaO preferentially reacts with TiO2, generating pervoskite, so that the total liquid phase content of the sinter is low. There is an increase in the perovskite concentration of the sinter with the basicity ranging from 1.9:1 to 2.7:1. With increasing the basicity, the calcium ferrite content increases slightly and then rises rapidly, while the silicate content decreases and the metallurgical property of the sinter is improved. As for the distribution of these elements in the sinter, Ti occurs mainly in perovskite, V occurs mainly in silicate, and Fe occurs mainly in magnetite and hematite. The most abundant occurrence of Ca and Si occurs in silicate and perovskite. With increasing the basicity, the contents of A1 and Mg increase in calcium ferrite, while they decrease in other minerals.展开更多
The solid-state reduction kinetics of pre-oxidized vanadium-titanium magnetite concentrate was studied. The phase and microstructure of the reduction product were characterized by XRD, SEM and EDS methods, based on wh...The solid-state reduction kinetics of pre-oxidized vanadium-titanium magnetite concentrate was studied. The phase and microstructure of the reduction product were characterized by XRD, SEM and EDS methods, based on which the mechanism of the solid-state reduction was investigated. The results showed that using coal as reductant at 950-1100 °C, the solid-state reduction of the pre-oxidized vanadium-titanium magnetite concentrate was controlled by interface chemical reaction and the apparent activation energy was 67.719 k J/mol. The mineral phase transformation during the reduction process can be described as follows: pre-oxidized vanadium-titanium magnetite concentrate → ulvospinel → ilmenite → Fe Ti2O5 →(FenTi1-n)Ti2O5. M3O5-type(M can be Fe, Ti, Mg, Mn, etc) solid solutions would be formed during the reduction process of the pre-oxidized vanadium-titanium magnetite concentrate at 1050 °C for 60 min. The poor reducibility of iron in M3O5 solid solutions is the main reason to limit the reduction property of pre-oxidized vanadium-titanium magnetite concentrate.展开更多
The reduction behaviors of FeO·V2O3 and FeO·Cr2O3 during coal-based direct reduction have a decisive impact on the efficient utilization of high-chromium vanadium-bearing titanomagnetite concentrates. The ef...The reduction behaviors of FeO·V2O3 and FeO·Cr2O3 during coal-based direct reduction have a decisive impact on the efficient utilization of high-chromium vanadium-bearing titanomagnetite concentrates. The effects of molar ratio of C to Fe n(C)/n(Fe) and temperature on the behaviors of vanadium and chromium during direct reduction and magnetic separation were investigated. The reduced samples were characterized by X-ray diffraction(XRD), scanning election microscopy(SEM) and energy dispersive spectrometry(EDS) techniques. Experimental results indicate that the recoveries of vanadium and chromium rapidly increase from 10.0% and 9.6% to 45.3% and 74.3%, respectively, as the n(C)/n(Fe) increases from 0.8 to 1.4. At n(C)/n(Fe) of 0.8, the recoveries of vanadium and chromium are always lower than 10.0% in the whole temperature range of 1100-1250 °C. However, at n(C)/n(Fe) of 1.2, the recoveries of vanadium and chromium considerably increase from 17.8% and 33.8% to 42.4% and 76.0%, respectively, as the temperature increases from 1100 °C to 1250 °C. At n(C)/n(Fe) lower than 0.8, most of the FeO·V2O3 and FeO·Cr2O3 are not reduced to carbides because of the lack of carbonaceous reductants, and the temperature has little effect on the reduction behaviors of FeO·V2O3 and FeO·Cr2O3, resulting in very low recoveries of vanadium and chromium during magnetic separation. However, at higher n(C)/n(Fe), the reduction rates of FeO·V2O3 and FeO·Cr2O3 increase significatly because of the excess amount of carbonaceous reductants. Moreover, higher temperatures largely induce the reduction of FeO·V2O3 and FeO·Cr2O3 to carbides. The newly formed carbides are then dissolved in the γ(FCC) phase, and recovered accompanied with the metallic iron during magnetic separation.展开更多
The effects of CaO content,MgO content and smelting temperature on the vanadium behavior during the smelting of vanadium titanomagnetite metallized pellets were investigated.The thermodynamics of reduction and distrib...The effects of CaO content,MgO content and smelting temperature on the vanadium behavior during the smelting of vanadium titanomagnetite metallized pellets were investigated.The thermodynamics of reduction and distribution of vanadium was analyzed and the high-temperature smelting experiments were carried out.The thermodynamic calculations show that the distribution ratio of vanadium between the slag and the hot metal decreases with the increments of CaO and MgO content in the slag as well as the increase of the smelting temperature.The smelting experiments demonstrate that the vanadium content in iron and the recovery rate of vanadium in pig iron increase as the CaO content,MgO content and smelting temperature increase,whereas the vanadium distribution ratio between the slag and iron tends to decrease.Moreover,the recovery rate of vanadium in pig iron has a rising trend with increasing the optical basicity of the slag.The addition of MgO in the slag to increase the slag optical basicity can not only improve the vanadium reduction but also promote the formation of magnesium-containing anosovite,which is beneficial to following titanium extraction.展开更多
The effects of MgO/Al2 O3 ratio on the viscous behaviors of MgO-Al2 O3-TiO2-CaO-SiO2 systems were investigated by the rotating cylinder method.Raman spectroscopy was used to analyze the structural characteristics of s...The effects of MgO/Al2 O3 ratio on the viscous behaviors of MgO-Al2 O3-TiO2-CaO-SiO2 systems were investigated by the rotating cylinder method.Raman spectroscopy was used to analyze the structural characteristics of slag and Factsage 7.0 was adopted to demonstrate the liquidus temperature of slag.The results show that the viscosity and activation energy for viscous flow decrease when the MgO/Al2O3 ratio increases from 0.82 to 1.36.The break point temperature and liquidus temperature of slag initially decrease and subsequently increase.The complex viscous structures are gradually depolymerized to simple structural units.In conclusion,with the increase of MgO/Al2O3 ratio,the degree of polymerization of slag decreases,which improves the fluidity of slag.The variations of liquidus temperature of slag lead to the same changes of break point temperature.展开更多
The suitable titanium slag composition with high titanium content for electric furnace smelting of vanadium titanomagnetite was investigated through thermodynamics and related phase diagram analysis.According to the t...The suitable titanium slag composition with high titanium content for electric furnace smelting of vanadium titanomagnetite was investigated through thermodynamics and related phase diagram analysis.According to the thermodynamic results,low-melting-point regions and MgTi2O5primary phase area in the phase diagrams,the suggested titanium slag composition for the present vanadium titanomagnetite metallized pellets should consist of50%TiO2,8%-12%MgO and13%Al2O3(mass fraction)with a binary basicity of0.8-1.2.Finally,the verified smelting experiments were conducted and successful separation of the molten iron from the titanium slag is obtained.The obtained vanadium-containing molten iron contains0.681%V and0.267%Ti,and the obtained titanium slag contains52.21%TiO2(mass fraction),in which MgTi2O5is the primary phase.The titanium resource in the final titanium slag production could be used to produce TiO2pigment by acid leaching methods.展开更多
A new method by liquid-liquid-liquid three phase system, consisting of acidified primary amine N1923 (abbreviated as A-N1923), poly(ethylene glycol) (PEG) and (NH4)2S04 aqueous solution, was suggested for the ...A new method by liquid-liquid-liquid three phase system, consisting of acidified primary amine N1923 (abbreviated as A-N1923), poly(ethylene glycol) (PEG) and (NH4)2S04 aqueous solution, was suggested for the separation and simultaneous extraction of Ⅴ(Ⅴ) and Cr(Ⅵ) from the acidic leach solutions of high- chromium vanadium-titanium magnetite. Experimental results indicated that Ⅴ(Ⅴ) and Cr(Ⅵ) could be selectively enriched into the A-N1923 organic top phase and PEG-rich middle phase, respectively, while AI(Ⅲ) and other co-existing impurity ions, such as Si(Ⅳ), Fe(Ⅲ), Ti(Ⅳ), Mg(Ⅱ) and Ca(Ⅱ) in acidic leach solutions, could be enriched in the (NH4)2SO4 bottom aqueous phase. During the process for extraction and separation of Ⅴ(Ⅴ) and Cr(Ⅵ), almost all of impurity ions could be removed. The separation factors between Ⅴ (Ⅴ) and Cr(Ⅵ) could reach 630 and 908, respectively in the organic top phase and PEG middle phase, and yields of recovered Ⅴ(Ⅴ) and Cr(Ⅵ) in the top phase and middle phase respectively were all above 90%. Various effects including aqueous pH, A-N1923 concentration, PEG added amount and (NH4)2SO4 concentration on three-phase partitioning of Ⅴ(Ⅴ) and Cr(Ⅵ) were discussed. It was found that the partition of Cr(Ⅵ) into the PEG-rich middle phase was driven by hydrophobic interaction, while extraction of Ⅴ(Ⅴ) by A-N1923 resulted of anion exchange between NO; and H2V10O4-28. Stripping of Ⅴ(Ⅴ) and Cr(Ⅵ) from the top organic phase and the middle PEG-rich phase were achieved by mixing respectively with NANO3 aqueous solutions and NaOH-(NH4)2SO4 solutions. The present work highlights a new approach for the extraction and purification of V and Cr from the complex multi-metal co-existing acidic leach solutions of high-chromium vanadium-titanium magnetite.展开更多
Titanium mineral was prepared from vanadium titanomagnetite concentrates by hydrogen reduction and acid leaching.The leaching behaviors of elements like Fe,V,Mn,Al,Mg,Ca,and Si were highly related to the reduction deg...Titanium mineral was prepared from vanadium titanomagnetite concentrates by hydrogen reduction and acid leaching.The leaching behaviors of elements like Fe,V,Mn,Al,Mg,Ca,and Si were highly related to the reduction degree.The phase compositions of the reduced materials and the leached residues were analyzed by XRD to identify the effect of reduction degree on the leaching mechanisms.The results showed that the concentrates were reduced to iron metal and titanomagnetite at 800-1000°C for 0.5 h,and the above elements of Fe and impurities were easily leached.Deeper reduction led to the formation of ilmenite and Mg-Al spinel,which hindered leaching.Mg-bearing anosovite appeared in the further reduced materials,and the leaching rates of impurities became much lower.An upgraded titanium mineral with a normalized TiO_(2) grade of 70.3%was achieved by H_(2) reduction at 850°C for 0.5 h and acid leaching,which is a satisfactory Ti resource for the preparation of titanium oxide by sulfate process.展开更多
The effect of nickel oxide additive on the smelting behaviors of chromium-bearing vanadium titanomagnetite pellets(CVTP)was investigated while analyzing the transfer behavior of nickel in iron and slag.The results sho...The effect of nickel oxide additive on the smelting behaviors of chromium-bearing vanadium titanomagnetite pellets(CVTP)was investigated while analyzing the transfer behavior of nickel in iron and slag.The results show that when NiO added to CVTP increases from 0 to 6 wt.%,softening start temperature increases from 1148 to 1212℃,and the softening end temperature increases from 1280 to 1334℃;the melting start temperature increases from 1318 to 1377℃,and the dripping temperature decreases from 1558 to 1521℃.The pig iron comprises a compound of Fe-Ni-C.The slag structure depolymerizes with increasing nickel addition.The softening-melting behaviors of CVTP,the reduction of nickel into pig iron,and the depolymerization of slag structure indicate the feasibility of producing nickel-iron alloy through the blast furnace process.展开更多
The effect of sinter basicity on softening-melting behaviors of mixed burden made from chromium-bearing vanadium-titanium magnetite(Cr-V-Ti magnetite) was investigated and the function mechanism was simultaneously ana...The effect of sinter basicity on softening-melting behaviors of mixed burden made from chromium-bearing vanadium-titanium magnetite(Cr-V-Ti magnetite) was investigated and the function mechanism was simultaneously analyzed.The results show that with increasing sinter basicity from 1.71 to 2.36,the softening interval tends to increase from 149.3 ℃ to 181.7 ℃while the melting interval tends to decrease from 178.0 ℃ to 136.7 ℃.The location of cohesive zone moves downwards firstly and then ascends slightly,but the cohesive zone becomes thinner.The softening-melting characteristic value becomes small,which indicates that the permeability of burden column is improved.The dripping ratio of mixed burden tends to increase firstly and then decrease,which comes to the highest value of 74.50%when the sinter basicity is 2.13.The content and the recovery of V and Cr in dripping iron are all increased.The generation amount of components with high melting point in slag becomes little with the increase of sinter basicity,which could improve the permeability of mixed burden.Taking softening-melting behaviors of mixed burden and recovery of valuable elements into account,the proper sinter basicity is no less than 2.13 for smelting mixed burden made from Cr-V-Ti magnetite in blast furnace.展开更多
The oxidation induration and reduction swelling behavior of the chromium-bearing vanadium titanomagnetite pellets (CVTP) with B2O3 addition were investigated. Besides, the reduction swelling index (RSI) and compressiv...The oxidation induration and reduction swelling behavior of the chromium-bearing vanadium titanomagnetite pellets (CVTP) with B2O3 addition were investigated. Besides, the reduction swelling index (RSI) and compressive strength (CS) of the reduced CVTP were also examined using the simulated coke oven gas (COG). The results suggested that the CS of CVTP was increased from 2448 to 3819.2 N, while the porosity of CVTP was decreased from 14.86% to 10.03% with the increase in B2O3 addition amounts. Moreover, the B2O3 mainly existed in the forms of TiB0.024O2 and Fe3BO5 in both CVTP and the reduced CVTP. Specifically, the CS of the reduced CVTP was elevated from 901 to 956.2 N, while the RSI was reduced from 5.87% to 3.81% as the B2O3 addition amounts were increased. Taken together, B2O3 addition would facilitate the aggregation and diffusion of metallic iron particles, which contributed to reducing the formation of metal iron whiskers and weakening the reduction swelling behavior.展开更多
The effects of basicity and temperature on the reduction process of Hongge high-chromium vanadium-titanium magnetite(HCVTM)sinter were investigated in this work.The main characterization methods of X-ray fluorescence(...The effects of basicity and temperature on the reduction process of Hongge high-chromium vanadium-titanium magnetite(HCVTM)sinter were investigated in this work.The main characterization methods of X-ray fluorescence(XRF),X-ray diffraction(XRD),scanning electron microscope(SEM),and metallographic microscope were employed in this study.In this work,the reduction of HCVTM sinter with different temperature and basicity were experimented.The Fe,FeO,and TiO in reductive samples increase with increasing basicity and temperatures.The increase of basicity and temperature is favorable to the reduction of HCVTM sinter.The Fe phase has out-migration tendency to the surface of sinter while the perovskite and silicate phases have in-migration tendency to the inside of sinter.The reduction degradation index(RDI)decreases while the reduction index(RI)increases with increasing basicity.The RI increases from 67.14%to 82.09%with increasing temperature from 1073 K to 1373 K.展开更多
Vanadium extraction of vanadium-bearing titanomagnetite was investigated by selective chlorination. Thermodynamics analyses on the interactive reactions among related species in the system were made before the experim...Vanadium extraction of vanadium-bearing titanomagnetite was investigated by selective chlorination. Thermodynamics analyses on the interactive reactions among related species in the system were made before the experiments. Some fundamental experiments for extracting vanadium by FeClx as chlorinating agent were conducted over the temperature range of 900-1300 K under air or oxygen atmosphere. The results show that vanadium can be extracted by the selective chlorination, using FeClx, based on thermodynamic analysis and experiment. Vanadium extraction ratio first increases with the increase of temperature, and then decreases with the increase of temperature over the range of 900-1300 K under air or oxygen atmosphere. The higher molar ratio of FeCI3 to oxides (nchl:noxd) reacting with FeC13, the higher ratio of vanadium extraction. Under oxygen atmosphere, the vanadium extraction ratio is up to 32% at 1100 K for 2 h by using FeCI3 as chlorinating agent.展开更多
Pilot experiments on Na;SO;-roasting of V-Ti magnetite(VTM) concentrate pellets were performed to activate vanadium with simulated grate-kiln machines. Combined with thermodynamic calculation, X-ray diffraction(XRD), ...Pilot experiments on Na;SO;-roasting of V-Ti magnetite(VTM) concentrate pellets were performed to activate vanadium with simulated grate-kiln machines. Combined with thermodynamic calculation, X-ray diffraction(XRD), scanning electron microscopy with energy-dispersive X-ray spectroscopy(SEM-EDS), and inductively coupled plasma-atomic emission spectrometry(ICP-AES) analyses, process parameters of pellet making were optimized, and the enhancement of vanadium oxidation and conversion was realized. The results show that, in balling stage, adding Na;SO;can promote the thermal decrepitation resistance of green pellets;in the drying stage, higher wind temperature can improve the dispersion of sodium salt in pellets;in preheating stage, using O;-rich hot gas can promote more thorough oxidation of vanadium;in roasting stage, the effect of vanadium conversion to sodium vanadate is better when the liquid amount is 15.5%-22.5%. Based on the above measures, the vanadium conversion rate achieved in the roasted pellets is 85.6%, proving the feasibility of vanadium recovery using an existing pellet production line.展开更多
基金Projects(2012AA062302,2012AA062304) supported by the National High Technology Research and Development Program of China(863 Program)Projects(51090384,51174051) supported by the National Natural Science Foundation of ChinaProject(2012DFR60210) supported by the International Cooperation of Ministry of China
文摘Basicity has an important effect on the sinter quality, especially for low-titanium vanadium-titanium sinter. The effect of basieity on sintering behavior of low-titanium vanadium-titanium mixture, and the transference and distribution of element in sintering process were researched by sinter pot test, mineralogical analysis, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) analysis. The results show that CaO preferentially reacts with TiO2, generating pervoskite, so that the total liquid phase content of the sinter is low. There is an increase in the perovskite concentration of the sinter with the basicity ranging from 1.9:1 to 2.7:1. With increasing the basicity, the calcium ferrite content increases slightly and then rises rapidly, while the silicate content decreases and the metallurgical property of the sinter is improved. As for the distribution of these elements in the sinter, Ti occurs mainly in perovskite, V occurs mainly in silicate, and Fe occurs mainly in magnetite and hematite. The most abundant occurrence of Ca and Si occurs in silicate and perovskite. With increasing the basicity, the contents of A1 and Mg increase in calcium ferrite, while they decrease in other minerals.
基金Project(NCET-10-0834)supported by the Program for New Century Excellent Talents in University,China
文摘The solid-state reduction kinetics of pre-oxidized vanadium-titanium magnetite concentrate was studied. The phase and microstructure of the reduction product were characterized by XRD, SEM and EDS methods, based on which the mechanism of the solid-state reduction was investigated. The results showed that using coal as reductant at 950-1100 °C, the solid-state reduction of the pre-oxidized vanadium-titanium magnetite concentrate was controlled by interface chemical reaction and the apparent activation energy was 67.719 k J/mol. The mineral phase transformation during the reduction process can be described as follows: pre-oxidized vanadium-titanium magnetite concentrate → ulvospinel → ilmenite → Fe Ti2O5 →(FenTi1-n)Ti2O5. M3O5-type(M can be Fe, Ti, Mg, Mn, etc) solid solutions would be formed during the reduction process of the pre-oxidized vanadium-titanium magnetite concentrate at 1050 °C for 60 min. The poor reducibility of iron in M3O5 solid solutions is the main reason to limit the reduction property of pre-oxidized vanadium-titanium magnetite concentrate.
基金Projects(2013CB632601,2013CB632604)supported by the National Basic Research Program of ChinaProject(51125018)supported by the National Science Foundation for Distinguished Young Scholars of China+1 种基金Project(KGZD-EW-201-2)supported by the Key Research Program of the Chinese Academy of SciencesProjects(51374191,21106167,51104139)supported by the National Natural Science Foundation of China
文摘The reduction behaviors of FeO·V2O3 and FeO·Cr2O3 during coal-based direct reduction have a decisive impact on the efficient utilization of high-chromium vanadium-bearing titanomagnetite concentrates. The effects of molar ratio of C to Fe n(C)/n(Fe) and temperature on the behaviors of vanadium and chromium during direct reduction and magnetic separation were investigated. The reduced samples were characterized by X-ray diffraction(XRD), scanning election microscopy(SEM) and energy dispersive spectrometry(EDS) techniques. Experimental results indicate that the recoveries of vanadium and chromium rapidly increase from 10.0% and 9.6% to 45.3% and 74.3%, respectively, as the n(C)/n(Fe) increases from 0.8 to 1.4. At n(C)/n(Fe) of 0.8, the recoveries of vanadium and chromium are always lower than 10.0% in the whole temperature range of 1100-1250 °C. However, at n(C)/n(Fe) of 1.2, the recoveries of vanadium and chromium considerably increase from 17.8% and 33.8% to 42.4% and 76.0%, respectively, as the temperature increases from 1100 °C to 1250 °C. At n(C)/n(Fe) lower than 0.8, most of the FeO·V2O3 and FeO·Cr2O3 are not reduced to carbides because of the lack of carbonaceous reductants, and the temperature has little effect on the reduction behaviors of FeO·V2O3 and FeO·Cr2O3, resulting in very low recoveries of vanadium and chromium during magnetic separation. However, at higher n(C)/n(Fe), the reduction rates of FeO·V2O3 and FeO·Cr2O3 increase significatly because of the excess amount of carbonaceous reductants. Moreover, higher temperatures largely induce the reduction of FeO·V2O3 and FeO·Cr2O3 to carbides. The newly formed carbides are then dissolved in the γ(FCC) phase, and recovered accompanied with the metallic iron during magnetic separation.
基金Project(2019JJ50816)supported by the Natural Science Foundation of Hunan Province,China。
文摘The effects of CaO content,MgO content and smelting temperature on the vanadium behavior during the smelting of vanadium titanomagnetite metallized pellets were investigated.The thermodynamics of reduction and distribution of vanadium was analyzed and the high-temperature smelting experiments were carried out.The thermodynamic calculations show that the distribution ratio of vanadium between the slag and the hot metal decreases with the increments of CaO and MgO content in the slag as well as the increase of the smelting temperature.The smelting experiments demonstrate that the vanadium content in iron and the recovery rate of vanadium in pig iron increase as the CaO content,MgO content and smelting temperature increase,whereas the vanadium distribution ratio between the slag and iron tends to decrease.Moreover,the recovery rate of vanadium in pig iron has a rising trend with increasing the optical basicity of the slag.The addition of MgO in the slag to increase the slag optical basicity can not only improve the vanadium reduction but also promote the formation of magnesium-containing anosovite,which is beneficial to following titanium extraction.
基金Projects(51574067,51904063)supported by the National Natural Science Foundation of ChinaProjects(N172503016,N172502005,N172506011)supported by Fundamental Research Funds for the Central Universities,ChinaProject(2018M640259)supported by China Postdoctoral Science Foundation
文摘The effects of MgO/Al2 O3 ratio on the viscous behaviors of MgO-Al2 O3-TiO2-CaO-SiO2 systems were investigated by the rotating cylinder method.Raman spectroscopy was used to analyze the structural characteristics of slag and Factsage 7.0 was adopted to demonstrate the liquidus temperature of slag.The results show that the viscosity and activation energy for viscous flow decrease when the MgO/Al2O3 ratio increases from 0.82 to 1.36.The break point temperature and liquidus temperature of slag initially decrease and subsequently increase.The complex viscous structures are gradually depolymerized to simple structural units.In conclusion,with the increase of MgO/Al2O3 ratio,the degree of polymerization of slag decreases,which improves the fluidity of slag.The variations of liquidus temperature of slag lead to the same changes of break point temperature.
文摘The suitable titanium slag composition with high titanium content for electric furnace smelting of vanadium titanomagnetite was investigated through thermodynamics and related phase diagram analysis.According to the thermodynamic results,low-melting-point regions and MgTi2O5primary phase area in the phase diagrams,the suggested titanium slag composition for the present vanadium titanomagnetite metallized pellets should consist of50%TiO2,8%-12%MgO and13%Al2O3(mass fraction)with a binary basicity of0.8-1.2.Finally,the verified smelting experiments were conducted and successful separation of the molten iron from the titanium slag is obtained.The obtained vanadium-containing molten iron contains0.681%V and0.267%Ti,and the obtained titanium slag contains52.21%TiO2(mass fraction),in which MgTi2O5is the primary phase.The titanium resource in the final titanium slag production could be used to produce TiO2pigment by acid leaching methods.
基金Supported by the National Basic Research and Development Program of China(973ProgramNo.2013CB632602)the National Natural Science Foundation of China(Nos.51574213,51074150)
文摘A new method by liquid-liquid-liquid three phase system, consisting of acidified primary amine N1923 (abbreviated as A-N1923), poly(ethylene glycol) (PEG) and (NH4)2S04 aqueous solution, was suggested for the separation and simultaneous extraction of Ⅴ(Ⅴ) and Cr(Ⅵ) from the acidic leach solutions of high- chromium vanadium-titanium magnetite. Experimental results indicated that Ⅴ(Ⅴ) and Cr(Ⅵ) could be selectively enriched into the A-N1923 organic top phase and PEG-rich middle phase, respectively, while AI(Ⅲ) and other co-existing impurity ions, such as Si(Ⅳ), Fe(Ⅲ), Ti(Ⅳ), Mg(Ⅱ) and Ca(Ⅱ) in acidic leach solutions, could be enriched in the (NH4)2SO4 bottom aqueous phase. During the process for extraction and separation of Ⅴ(Ⅴ) and Cr(Ⅵ), almost all of impurity ions could be removed. The separation factors between Ⅴ (Ⅴ) and Cr(Ⅵ) could reach 630 and 908, respectively in the organic top phase and PEG middle phase, and yields of recovered Ⅴ(Ⅴ) and Cr(Ⅵ) in the top phase and middle phase respectively were all above 90%. Various effects including aqueous pH, A-N1923 concentration, PEG added amount and (NH4)2SO4 concentration on three-phase partitioning of Ⅴ(Ⅴ) and Cr(Ⅵ) were discussed. It was found that the partition of Cr(Ⅵ) into the PEG-rich middle phase was driven by hydrophobic interaction, while extraction of Ⅴ(Ⅴ) by A-N1923 resulted of anion exchange between NO; and H2V10O4-28. Stripping of Ⅴ(Ⅴ) and Cr(Ⅵ) from the top organic phase and the middle PEG-rich phase were achieved by mixing respectively with NANO3 aqueous solutions and NaOH-(NH4)2SO4 solutions. The present work highlights a new approach for the extraction and purification of V and Cr from the complex multi-metal co-existing acidic leach solutions of high-chromium vanadium-titanium magnetite.
基金financially supported by the Beijing Natural Science Foundation, China (No. 2192056)the National Natural Science Foundation of China (No. 51771179)+1 种基金the National Key R&D Program of China (No. 2018YFC1900505)The financial supports from the Youth Innovation Promotion Association CAS and the CAS Interdisciplinary Innovation Team
文摘Titanium mineral was prepared from vanadium titanomagnetite concentrates by hydrogen reduction and acid leaching.The leaching behaviors of elements like Fe,V,Mn,Al,Mg,Ca,and Si were highly related to the reduction degree.The phase compositions of the reduced materials and the leached residues were analyzed by XRD to identify the effect of reduction degree on the leaching mechanisms.The results showed that the concentrates were reduced to iron metal and titanomagnetite at 800-1000°C for 0.5 h,and the above elements of Fe and impurities were easily leached.Deeper reduction led to the formation of ilmenite and Mg-Al spinel,which hindered leaching.Mg-bearing anosovite appeared in the further reduced materials,and the leaching rates of impurities became much lower.An upgraded titanium mineral with a normalized TiO_(2) grade of 70.3%was achieved by H_(2) reduction at 850°C for 0.5 h and acid leaching,which is a satisfactory Ti resource for the preparation of titanium oxide by sulfate process.
基金financial supports from the National Natural Science Foundation of China(Nos.21908020,U1908226)。
文摘The effect of nickel oxide additive on the smelting behaviors of chromium-bearing vanadium titanomagnetite pellets(CVTP)was investigated while analyzing the transfer behavior of nickel in iron and slag.The results show that when NiO added to CVTP increases from 0 to 6 wt.%,softening start temperature increases from 1148 to 1212℃,and the softening end temperature increases from 1280 to 1334℃;the melting start temperature increases from 1318 to 1377℃,and the dripping temperature decreases from 1558 to 1521℃.The pig iron comprises a compound of Fe-Ni-C.The slag structure depolymerizes with increasing nickel addition.The softening-melting behaviors of CVTP,the reduction of nickel into pig iron,and the depolymerization of slag structure indicate the feasibility of producing nickel-iron alloy through the blast furnace process.
基金Project(51574067)supported by the National Natural Science Fundation of ChinaProjects(2012AA062302,2012AA062304)supported by the National High Technology Research and Development Program of ChinaProject(N110202001)supported by the Fundamental Research Funds for the Central Universities of China
文摘The effect of sinter basicity on softening-melting behaviors of mixed burden made from chromium-bearing vanadium-titanium magnetite(Cr-V-Ti magnetite) was investigated and the function mechanism was simultaneously analyzed.The results show that with increasing sinter basicity from 1.71 to 2.36,the softening interval tends to increase from 149.3 ℃ to 181.7 ℃while the melting interval tends to decrease from 178.0 ℃ to 136.7 ℃.The location of cohesive zone moves downwards firstly and then ascends slightly,but the cohesive zone becomes thinner.The softening-melting characteristic value becomes small,which indicates that the permeability of burden column is improved.The dripping ratio of mixed burden tends to increase firstly and then decrease,which comes to the highest value of 74.50%when the sinter basicity is 2.13.The content and the recovery of V and Cr in dripping iron are all increased.The generation amount of components with high melting point in slag becomes little with the increase of sinter basicity,which could improve the permeability of mixed burden.Taking softening-melting behaviors of mixed burden and recovery of valuable elements into account,the proper sinter basicity is no less than 2.13 for smelting mixed burden made from Cr-V-Ti magnetite in blast furnace.
基金Projects(51674084,51174051,51574082)supported by the National Natural Science Foundation of China
文摘The oxidation induration and reduction swelling behavior of the chromium-bearing vanadium titanomagnetite pellets (CVTP) with B2O3 addition were investigated. Besides, the reduction swelling index (RSI) and compressive strength (CS) of the reduced CVTP were also examined using the simulated coke oven gas (COG). The results suggested that the CS of CVTP was increased from 2448 to 3819.2 N, while the porosity of CVTP was decreased from 14.86% to 10.03% with the increase in B2O3 addition amounts. Moreover, the B2O3 mainly existed in the forms of TiB0.024O2 and Fe3BO5 in both CVTP and the reduced CVTP. Specifically, the CS of the reduced CVTP was elevated from 901 to 956.2 N, while the RSI was reduced from 5.87% to 3.81% as the B2O3 addition amounts were increased. Taken together, B2O3 addition would facilitate the aggregation and diffusion of metallic iron particles, which contributed to reducing the formation of metal iron whiskers and weakening the reduction swelling behavior.
基金Project(2013CB632603)supported by the National Basic Research Program of ChinaProject(2015BAB19B02)supported by the National Key Technology R&D Program of ChinaProjects(51674084,51174051,51574082)supported by National Natural Science Foundation of China
文摘The effects of basicity and temperature on the reduction process of Hongge high-chromium vanadium-titanium magnetite(HCVTM)sinter were investigated in this work.The main characterization methods of X-ray fluorescence(XRF),X-ray diffraction(XRD),scanning electron microscope(SEM),and metallographic microscope were employed in this study.In this work,the reduction of HCVTM sinter with different temperature and basicity were experimented.The Fe,FeO,and TiO in reductive samples increase with increasing basicity and temperatures.The increase of basicity and temperature is favorable to the reduction of HCVTM sinter.The Fe phase has out-migration tendency to the surface of sinter while the perovskite and silicate phases have in-migration tendency to the inside of sinter.The reduction degradation index(RDI)decreases while the reduction index(RI)increases with increasing basicity.The RI increases from 67.14%to 82.09%with increasing temperature from 1073 K to 1373 K.
基金Projects(51374061,51074040)supported by the National Natural Science Foundation of ChinaProject(201202064)supported by the Natural Science Foundation of Liaoning Province,ChinaProject(N120402004)supported by the Fundamental Research Funds for the Central Universities,China
文摘Vanadium extraction of vanadium-bearing titanomagnetite was investigated by selective chlorination. Thermodynamics analyses on the interactive reactions among related species in the system were made before the experiments. Some fundamental experiments for extracting vanadium by FeClx as chlorinating agent were conducted over the temperature range of 900-1300 K under air or oxygen atmosphere. The results show that vanadium can be extracted by the selective chlorination, using FeClx, based on thermodynamic analysis and experiment. Vanadium extraction ratio first increases with the increase of temperature, and then decreases with the increase of temperature over the range of 900-1300 K under air or oxygen atmosphere. The higher molar ratio of FeCI3 to oxides (nchl:noxd) reacting with FeC13, the higher ratio of vanadium extraction. Under oxygen atmosphere, the vanadium extraction ratio is up to 32% at 1100 K for 2 h by using FeCI3 as chlorinating agent.
基金financially supported by the Science and Technology Innovation Program of Hunan Province, China (No. 2021RC2003)the National Natural Science Foundation of China (No. 72088101)China Postdoctoral Science Foundation (No. 2021TQ0370)。
文摘Pilot experiments on Na;SO;-roasting of V-Ti magnetite(VTM) concentrate pellets were performed to activate vanadium with simulated grate-kiln machines. Combined with thermodynamic calculation, X-ray diffraction(XRD), scanning electron microscopy with energy-dispersive X-ray spectroscopy(SEM-EDS), and inductively coupled plasma-atomic emission spectrometry(ICP-AES) analyses, process parameters of pellet making were optimized, and the enhancement of vanadium oxidation and conversion was realized. The results show that, in balling stage, adding Na;SO;can promote the thermal decrepitation resistance of green pellets;in the drying stage, higher wind temperature can improve the dispersion of sodium salt in pellets;in preheating stage, using O;-rich hot gas can promote more thorough oxidation of vanadium;in roasting stage, the effect of vanadium conversion to sodium vanadate is better when the liquid amount is 15.5%-22.5%. Based on the above measures, the vanadium conversion rate achieved in the roasted pellets is 85.6%, proving the feasibility of vanadium recovery using an existing pellet production line.