铝化学升温技术在镍铁精炼工艺中的应用

文章主要阐述了镍铁精炼的工艺流程以及镍铁精炼化学升温过程中,当达到目标温度时,镍铁成分的变化、铝的加入量与吨镍铁温升的关系、吹氧强度与温升的关系以及镍铁中碳含量与加铝量的关系。在镍铁精炼工艺中,首次使用了铝作为发热剂补偿镍铁精炼过程中的温度损失。实践表明,镍铁精炼过程采用铝升温技术,升温的速度和幅度都超出设计值,也突破了钢铁行业对于铝升温技术的原有认识。

Synergistic extraction and separation of valuable elements from high-alumina fly ash with carbochlorination method

A novel process was proposed for synergistic extraction and separation of valuable elements from high-alumina fly ash.A thermodynamic analysis revealed that to achieve effective carbochlorination,it is crucial to conduct carbochlorination of the fly ash within the temperature range from 700 to 1000℃.The experimental results demonstrated that under the optimal conditions,the carbochlorination efficiency for Al,Si,Ca,Ti,and Mg exceeded 81.18%,67.62%,58.87%,82.15%,and 59.53%,respectively.The XRD patterns indicated that Al and Si in the mullite phase(Al_(6)Si_(2)O_(13))were chlorinated during the carbochlorination process,resulting in the formation of mullite mesophases(Al_(4.75)Si_(1.25)O_(9.63) and Al_(1.83)Si_(1.08)O_(4.85)).After the carbochlorination process,Al was accumulated as AlCl_(3) in the condenser,while SiCl_(4) and TiCl_(4) were enriched in the exhaust gas,and CaCl_(2),MgCl_(2),and unreacted oxides remained in the residue for further recycling.

Thermal decomposition of ammonium hexafluoroaluminate and preparation of aluminum fluoride

The thermal decomposition process of （NH4）3AlF6 was studied by DTA-TGA method and the related thermodynamic data were obtained. The results show that AlF3 is obtained after three-step decomposition reaction of （NH4）3AlF6, and the solid products of the first two decomposition reactions are NH4AlF4 and AlF3（NH4F）0.69, respectively. The three reactions occur at 194.9, 222.5 and 258.4 ℃, respectively. Gibbs free energy changes of pertinent materials at the reaction temperatures were calculated. Enthalpy and entropy changes of the three reactions were analyzed by DSC method. Anhydrous aluminum fluoride was prepared. The XRD analysis and mass loss calculation show that AlF3 with high purity can be obtained by heating （NH4）3AlF6 at 400 ℃ for 3 h.

Non-isothermal thermal decomposition kinetics of high iron gibbsite ore based on Popescu method

The thermal decomposition kinetics of high iron gibbsite ore was investigated under non-isothermal conditions.Popescu method was applied to analyzing the thermal decomposition mechanism.The results show that the most probable thermal decomposition mechanism is the three-dimensional diffusion model of Jander equation,and the mechanism code is D3.The activation energy and pre-exponential factor for thermal decomposition of high iron gibbsite ore calculated by the Popescu method are 75.36 kJ/mol and 1.51×10-5 s-（-1）,respectively.The correctness of the obtained mechanism function is validated by the activation energy acquired by the iso-conversional method.Popescu method is a rational and reliable method for the analysis of the thermal decomposition mechanism of high iron gibbsite ore.

Influence of process parameters on properties of AA6082 in hot forming process

The influences of process parameters on mechanical properties of AA6082in the hot forming and cold-die quenching(HFQ)process were analysed experimentally.Transmission electron microscopy was used to observe the precipitate distribution and to thus clarify strengthening mechanism.A new model was established to describe the strengthening of AA6082by HFQ process in this novel forming technique.The material constants in the model were determined using a genetic algorithm tool.This strengthening model for AA6082can precisely describe the relationship between the strengths of formed workpieces and process parameters.The predicted results agree well with the experimental ones.The Pearson correlation coefficient,average absolute relative error,and root-mean-square error between the calculated and experimental hardness values are0.99402,2.0054%,and2.045,respectively.The model is further developed into an FE code ABAQUS via VUMAT to predict the mechanical property variation of a hot-stamped cup in various ageing conditions.

In situ formation of Zr_2Al_3C_4/Al_2O_3 composites by combustion synthesis with PTFE and thermal activations

Preparation of Zr2Al3C4-Al2O3 in situ composites was investigated by self-propagating high-temperature synthesis(SHS)involving both aluminothermic reduction of ZrO2 and chemical activation of PTFE(Teflon).The starting materials included ZrO2,Al,carbon black and PTFE.In addition to the conventional SHS method,the experiments were conducted by a chemical-oven SHS(COSHS)route to thermally assist the synthesis reaction.The threshold amount of 2%(mass fraction)PTFE was required to induce self-sustaining combustion.When the conventional SHS scheme was utilized,due to low combustion temperatures between 1152 and 1272°C and insufficient reaction time,the dominant carbide forming in the composite was ZrC instead of Zr2Al3C4.On the other hand,the COSHS technique increased the combustion temperature of the reactant compact to about 1576°C,lengthened the high-temperature duration for the reaction,and prevented Al vapor from escaping away.As a consequence,Zr2Al3C4-Al2O3 composites with a small amount of Zr3Al3C5 were obtained.The microstructure of the COSHS-derived product showed that plate-like Zr2Al3C4 grains were about 2μm in thickness and 10-30μm in length,and most of them were closely stacked into a laminated configuration.

Aluminum production by carbothermo-chlorination reduction of alumina in vacuum

Aluminum production by carbothermo-chlorination reduction of alumina in vacuum was investigated by XRD, SEM, EDS and thermodynamic analysis. Thermodynamic calculations indicate that AlCl（g） generated by carbothermo-chlorination process among Al2O3-C-AlCl3 system should be at 1377-1 900K （100 Pa） and AlCl（g） will disproportionate into aluminum and AlCl3（g） below 950-1 050 K at 10-102 Pa. Experimental results demonstrate that Al4O4C and Al4C3 begin to be formed by Al2O3-C system over 1698 K （40-150Pa）. It is Al4O4C and Al4C3 but not Al2O3-C that participate in the carbothermic-chlorination reaction. Temperature for AlCl（g） generated by Al4O4C-AlCl3-C, Al4C3-Al2O3-AlCl3 and Al4OC-Al4C3-Al2O3-AlCl3-C system is 1 703-1853 K （40-150 Pa）. Aluminum metal is produced by AlCl（g） disproportionation process below 933 K. The average purity of aluminum metal reaches 95.32%, which has perfect crystallization and uniform grain size.

Effect of nano-sized Al2O3 reinforcing particles on uniaxial and high cycle fatigue behaviors of hot-forged AZ31B magnesium alloy

The effect of hot-forging process was investigated on microstructural and mechanical properties of AZ31 B alloy and AZ31 B/1.5 vol.%Al2 O3 nanocomposite under static and cycling loading. The as-cast alloy and composite were firstly subjected to a homogenization heat treatment at 450 ℃ and then an open-die forging at 450 ℃. The results indicated that the presence of reinforcing particles led to grain refinement and improvement of dynamic recrystallization. The forging process was more effective to eliminate the porosity in the cast alloy workpiece. Microhardness of the forged composite was increased by up to 80% and 16%, in comparison with those of the cast and forged alloy samples, respectively. Ultimate tensile strength and maximum tensile strain of the composite were improved by up to 45% and 23%, compared with those of the forged alloy in similar regions. These enhancements were respectively 50% and 37% in the compression test. The composite exhibited a fatigue life improvement in the region with low applied strain;however, a degradation was observed in the high applied strain region. Unlike AZ31 B samples, tensile, compressive and high cycle fatigue behaviors of the composite showed less sensitivity to the applied strain, which can be attributed to the amount of porosity in the samples before and after the hot-forging.

A Comparative Study on the Separating Methods of Al,Ca and Mg Based on Theoretical Energy Consumption

Based on thermodynamics and physical chemistry theory,the theoretical energy consumption (TEC) of the typical separating processes of Al,Ca and Mg has been calculated and analyzed.This paper attempts to prove that the thermal method is more reasonable than the electrolytic methods to separate Al,Ca and Mg under the domestic circumstances of the low efficiency of coal-firing power plant at present.