To utilize CFBC Al-rich fly ash, a mild hydrochemical extraction process was investigated for recovery of alumina. An alumina extraction efficiency of 92.31%was attained using a 45%NaOH solution, an original caustic r...To utilize CFBC Al-rich fly ash, a mild hydrochemical extraction process was investigated for recovery of alumina. An alumina extraction efficiency of 92.31%was attained using a 45%NaOH solution, an original caustic ratio (molar ratio of Na2O to Al2O3 in the sodium aluminate solution) of 25, a molar ratio of CaO to SiO2 in the fly ash of 1.1, a liquid volume to solid mass ratio of 9, a reaction temperature of 280 ℃, and a residence time of 1 h when treating fly ash with an alumina to silica mass ratio (A/S) of 0.78 and an alumina content of 32.43%. Additionally, the alumina leaching mechanism was explored via structural and chemical analysis, which revealed that after alkaline digestion, the main solid phase containing silica was NaCaHSiO4 with a theoretical A/S of zero.展开更多
Zirconia-mullite-corundum composites were successfully prepared from fly ash,zircon and alumina powder by a reaction sintering process.The phase and microstructure evolutions of the composite synthesized at desired te...Zirconia-mullite-corundum composites were successfully prepared from fly ash,zircon and alumina powder by a reaction sintering process.The phase and microstructure evolutions of the composite synthesized at desired temperatures of 1 400,1 500 and 1 600°C for 4 h were characterized by X-ray diffractometry and scanning electronic microscopy,respectively.The influences of sintering temperature on shrinkage ratio,apparent porosity and bulk density of the synthesized composite were investigated.The formation process of the composites was discussed in detail.The results show that the zirconia-mullite-corundum composites with good sintering properties can be prepared at 1 600°C for 4 h.Zirconia particles can be homogeneously distributed in mullite matrix,and the zirconia particles are around 5μm.The formation process of zirconia-mullite-corundum composites consists of decomposition of zircon and mullitization process.展开更多
A high-purity Ti-48Al-2Nb-2Cr alloy powder with an oxygen content as low as 0.0572 wt.%and a particle size of<150μm was produced from a mixture of TiO_(2),Al_(2)O_(3),Nb_(2)O_(5),and Cr_(2)O_(3)powders through red...A high-purity Ti-48Al-2Nb-2Cr alloy powder with an oxygen content as low as 0.0572 wt.%and a particle size of<150μm was produced from a mixture of TiO_(2),Al_(2)O_(3),Nb_(2)O_(5),and Cr_(2)O_(3)powders through reduction with magnesium and deoxidation with calcium.The phase and composition of the products were analyzed.The final product mainly includedγ-TiAl and minorα_(2)-Ti_(3)Al phases,and Ti,Al,Cr,and Nb were homogenously distributed in the powder with a mole ratio of 49.73:43.51:2.05:1.98.The reduction and deoxidation mechanisms were investigated by thermodynamic modeling using the HSC Chemistry software and Pandat software based on the Ti alloy database.展开更多
Non-vacuum storage condition has a great impact on the explosion characteristics of aluminum powders. In this paper, vacuum-packed flake and globular aluminum powders stored in a dryer after opening the vacuum package...Non-vacuum storage condition has a great impact on the explosion characteristics of aluminum powders. In this paper, vacuum-packed flake and globular aluminum powders stored in a dryer after opening the vacuum package are selected as the experimental samples, and a 20 L spherical explosion device is chosen to test the minimum explosible concentration (MEC) values of aluminum dusts under different storage time. The results show that the MEC values of two types of unoxidized aluminum powders are 30 g/m^3. The MEC values of flake and globular aluminum powders firstly go up with the increase of storage time in the dryer and then reach the maximum values of 50 g/m^3 and 60 g/m^3 at respective storage time until finally they stabilize gradually. The main reason is that the oxidation rate is faster owing to the bigger specific surface area of globular aluminum powders. Hence, the storage time has more significant effect on the MEC of globular aluminum powder than that of flake aluminum powder. After a period of time, the outer surface is oxidized to generate a layer of film, which prevents the further oxidation of aluminum powder, resulting in the temporary stability of MEC.展开更多
A novel kind of waterborne epoxy coating pigmented by nano-sized aluminium powders on high strength steel was formulated. Several coatings with different pigment volume content (PVC) were prepared. The coating morphol...A novel kind of waterborne epoxy coating pigmented by nano-sized aluminium powders on high strength steel was formulated. Several coatings with different pigment volume content (PVC) were prepared. The coating morphology was observed using scanning electron microscopy (SEM), and the electrochemical properties were investigated by electrochemical impedance spectroscopy (EIS). Immersion test and neutral salt spray test were also conducted to investigate the corrosion resistance of the coating. It is demonstrated that the critical pigment volume content (CPVC) value is between 30% and 40%. The coating with PVC of 30% exhibits good corrosion resistance in 3.5% (mass fraction) NaCl solution.展开更多
The main objective of this work is to research complex physical-chemical processes of Al(l)-SiO2 interface and develop a new technology for producing foundry silumins based on amorphous microsilica obtained from silic...The main objective of this work is to research complex physical-chemical processes of Al(l)-SiO2 interface and develop a new technology for producing foundry silumins based on amorphous microsilica obtained from silicon production waste. Effective methods for producing hypoeutectic, eutectic, and hypereutectic silumins using amorphous microsilica were developed. Alloys with a silicon content of 7 wt.% were obtained by blowing preheated amorphous microsilica into the aluminum melt(t=900 ℃) along with the stream of argon followed by intense mixing. Alloys with a silicon content of 21 wt.% were manufactured by induction melting of a silicon-containing mixture(60% Si O2, 40%Al + 20%3 Na F·2 Al F3) subjected to the presintering when the amorphous microsilica was reduced to crystalline silicon. It is found that crystalline silicon, which is formed during the roasting of the tableted burden, is smoothly absorbed by the aluminum melt. Aluminum oxide, obtained during the redox reaction, dissolves in cryolite, after which aluminum and silicon are fused together and transferred to the melt. The calculation of the economic efficiency of producing silumins using amorphous microsilica demonstrates a quick project payback period, as well as a high level of its profitability.展开更多
According to the chemical and mineral composition characteristics of the fly ash,alumina can be extracted from fly ash through the calcining method by using sodium carbonate and calcium carbonate additives.The effects...According to the chemical and mineral composition characteristics of the fly ash,alumina can be extracted from fly ash through the calcining method by using sodium carbonate and calcium carbonate additives.The effects on leaching rate of alumina have been investigated. The results showed that the fly ash can be activated effectively and the leaching rate of alumina can be improved to more than 92% through this method. The best process parameters were the ratio of raw materials,i. e. the material weight ratio of fly ash,calcium carbonate and sodium carbonate was 1. 0∶1. 2∶0. 9. The activating temperature was 850℃-900℃,activating time was 3 h. This process has a potential application prospect and improves the value of comprehensive utilization of fly ash.展开更多
Mesoporous alumina was prepared by using starch as the structure-directing template in an aqueous system. The resultant samples were characterized by using different methods such as the X-ray diffractometry,the transm...Mesoporous alumina was prepared by using starch as the structure-directing template in an aqueous system. The resultant samples were characterized by using different methods such as the X-ray diffractometry,the transmission electron microscopy,the nitrogen adsorption-desorption analysis and the solid MAS NMR. The results showed that the prepared mesoporous γ-alumina had high surface area and uniform pore size distribution,and its specific surface area and the pore size could be tuned by changing the pH value of the starting solution.展开更多
Nano-sized silica-alumina particles were in-situ synthesized in supersolubilizing reverse micellae.Both the most probable pore diameters and the particle sizes were distributed in nano-scale SiO2-Al2O3 particulates.Th...Nano-sized silica-alumina particles were in-situ synthesized in supersolubilizing reverse micellae.Both the most probable pore diameters and the particle sizes were distributed in nano-scale SiO2-Al2O3 particulates.The influence of SiO2/Al2O3 mass ratio and the surfactant content on the particle size and morphology,pore structure,and acidity was characterized by the low temperature nitrogen adsorption/desorption (BET),SEM,TEM and NH3-TPD methods.The test results indicated that the most probable pore diameter of SiO2-Al2O3 nanoparticles was around 10 nm,the specific surface area was about 223-286 m2 /g,the pore volumes were about 0.48-0.63 cm 3 /g,and the particle sizes of porous SiO2-Al2O3 calcined at 550 ℃ were distributed always in the range between 10 nm to 50 nm.The calcined SiO2-Al2O3 nano-powders showed their acidity being stronger than the porous γ-Al2O3 support.展开更多
The deflagration-to-detonation transitions (DDTs) for clouds of spherical aluminum dust (SAD) mixed with air or epoxypropane mist (EPM) and air were investigated in a 29.6-m-long experimental tube of 199 mm in diamete...The deflagration-to-detonation transitions (DDTs) for clouds of spherical aluminum dust (SAD) mixed with air or epoxypropane mist (EPM) and air were investigated in a 29.6-m-long experimental tube of 199 mm in diameter. The clouds formed through the injection of SAD and SAD/liquid epoxypropane samples into the experimental tube. Explosions of the SAD/air mixture were initiated using a 7-m-long EPM/air cloud explosion ignited by a 40-J electric spark. Explosions in SAD/EPM/air clouds were initiated using a 1.2-m EPM/air cloud explosion ignited by a 40-J electric spark initiated using a 40-J electric spark. Self-sustained detonation waves formed in SAD/EPM/air mixtures instead of in SAD/air mixtures. The stages and characteristics of the DDT process in SAD/air and SAD/EPM/air mixtures were studied and analyzed. Self-sustained detonation was evident from the existence of a transverse wave and a cellular structure. Moreover, a retonation wave formed during the DDT process in SAD/EPM/air clouds.展开更多
As an important anthropogenic volatile organic compound(VOC), m-xylene has attracted numerous attentions due to its potential in secondary organic aerosol(SOA) formation. In this study, effects of aluminium dust seeds...As an important anthropogenic volatile organic compound(VOC), m-xylene has attracted numerous attentions due to its potential in secondary organic aerosol(SOA) formation. In this study, effects of aluminium dust seeds(boehmite and alumina) on SOA yield and aerosol size in m-xylene/NOx photo-oxidation were investigated in a 2 m3 smog chamber at 30°C and 50% relative humidity. Compared to the seed-free system, the presence of aluminium seeds resulted in an increase in the SOA yield, and also enhanced the O3 concentration in the chamber. The photolysis of O3 is a major source of OH radical, which is the most important oxidant of m-xylene. The increase in O3 concentration could result in the generation of more OH radicals, and finally contribute to the SOA formation. Seed particles influence the SOA size mainly by acting as condensation nuclei. Semi-volatile organic compounds(SVOCs) were condensed onto these nuclei, resulting in the increase in SOA size. However, when aluminium seeds with high concentrations were introduced into the system, SVOCs that had been condensed onto each particle were dispersed by these seeds, leading to the reduction in aerosol size.展开更多
基金Project (2012BAF03B01) supported by the National Science and Technology Support Program of ChinaProject (2011AA060701) supported by the Hi-tech Research and Development Program of China
文摘To utilize CFBC Al-rich fly ash, a mild hydrochemical extraction process was investigated for recovery of alumina. An alumina extraction efficiency of 92.31%was attained using a 45%NaOH solution, an original caustic ratio (molar ratio of Na2O to Al2O3 in the sodium aluminate solution) of 25, a molar ratio of CaO to SiO2 in the fly ash of 1.1, a liquid volume to solid mass ratio of 9, a reaction temperature of 280 ℃, and a residence time of 1 h when treating fly ash with an alumina to silica mass ratio (A/S) of 0.78 and an alumina content of 32.43%. Additionally, the alumina leaching mechanism was explored via structural and chemical analysis, which revealed that after alkaline digestion, the main solid phase containing silica was NaCaHSiO4 with a theoretical A/S of zero.
基金Project(N100302002)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(20100471467)supported by the China Postdoctoral Science Foundation
文摘Zirconia-mullite-corundum composites were successfully prepared from fly ash,zircon and alumina powder by a reaction sintering process.The phase and microstructure evolutions of the composite synthesized at desired temperatures of 1 400,1 500 and 1 600°C for 4 h were characterized by X-ray diffractometry and scanning electronic microscopy,respectively.The influences of sintering temperature on shrinkage ratio,apparent porosity and bulk density of the synthesized composite were investigated.The formation process of the composites was discussed in detail.The results show that the zirconia-mullite-corundum composites with good sintering properties can be prepared at 1 600°C for 4 h.Zirconia particles can be homogeneously distributed in mullite matrix,and the zirconia particles are around 5μm.The formation process of zirconia-mullite-corundum composites consists of decomposition of zircon and mullitization process.
基金financially supported by the National Natural Science Foundation of China(No.52004342)Innovation-driven Project of Central South University,China(No.502501015)the Natural Science Fund for Distinguished Young Scholar of Hunan Province,China(No.2019JJ20031)。
文摘A high-purity Ti-48Al-2Nb-2Cr alloy powder with an oxygen content as low as 0.0572 wt.%and a particle size of<150μm was produced from a mixture of TiO_(2),Al_(2)O_(3),Nb_(2)O_(5),and Cr_(2)O_(3)powders through reduction with magnesium and deoxidation with calcium.The phase and composition of the products were analyzed.The final product mainly includedγ-TiAl and minorα_(2)-Ti_(3)Al phases,and Ti,Al,Cr,and Nb were homogenously distributed in the powder with a mole ratio of 49.73:43.51:2.05:1.98.The reduction and deoxidation mechanisms were investigated by thermodynamic modeling using the HSC Chemistry software and Pandat software based on the Ti alloy database.
文摘Non-vacuum storage condition has a great impact on the explosion characteristics of aluminum powders. In this paper, vacuum-packed flake and globular aluminum powders stored in a dryer after opening the vacuum package are selected as the experimental samples, and a 20 L spherical explosion device is chosen to test the minimum explosible concentration (MEC) values of aluminum dusts under different storage time. The results show that the MEC values of two types of unoxidized aluminum powders are 30 g/m^3. The MEC values of flake and globular aluminum powders firstly go up with the increase of storage time in the dryer and then reach the maximum values of 50 g/m^3 and 60 g/m^3 at respective storage time until finally they stabilize gradually. The main reason is that the oxidation rate is faster owing to the bigger specific surface area of globular aluminum powders. Hence, the storage time has more significant effect on the MEC of globular aluminum powder than that of flake aluminum powder. After a period of time, the outer surface is oxidized to generate a layer of film, which prevents the further oxidation of aluminum powder, resulting in the temporary stability of MEC.
基金Project(51001007) supported by the National Natural Science Foundation of ChinaProject(2011ZE51057) supported by the Aero Science Foundation of China
文摘A novel kind of waterborne epoxy coating pigmented by nano-sized aluminium powders on high strength steel was formulated. Several coatings with different pigment volume content (PVC) were prepared. The coating morphology was observed using scanning electron microscopy (SEM), and the electrochemical properties were investigated by electrochemical impedance spectroscopy (EIS). Immersion test and neutral salt spray test were also conducted to investigate the corrosion resistance of the coating. It is demonstrated that the critical pigment volume content (CPVC) value is between 30% and 40%. The coating with PVC of 30% exhibits good corrosion resistance in 3.5% (mass fraction) NaCl solution.
文摘The main objective of this work is to research complex physical-chemical processes of Al(l)-SiO2 interface and develop a new technology for producing foundry silumins based on amorphous microsilica obtained from silicon production waste. Effective methods for producing hypoeutectic, eutectic, and hypereutectic silumins using amorphous microsilica were developed. Alloys with a silicon content of 7 wt.% were obtained by blowing preheated amorphous microsilica into the aluminum melt(t=900 ℃) along with the stream of argon followed by intense mixing. Alloys with a silicon content of 21 wt.% were manufactured by induction melting of a silicon-containing mixture(60% Si O2, 40%Al + 20%3 Na F·2 Al F3) subjected to the presintering when the amorphous microsilica was reduced to crystalline silicon. It is found that crystalline silicon, which is formed during the roasting of the tableted burden, is smoothly absorbed by the aluminum melt. Aluminum oxide, obtained during the redox reaction, dissolves in cryolite, after which aluminum and silicon are fused together and transferred to the melt. The calculation of the economic efficiency of producing silumins using amorphous microsilica demonstrates a quick project payback period, as well as a high level of its profitability.
文摘According to the chemical and mineral composition characteristics of the fly ash,alumina can be extracted from fly ash through the calcining method by using sodium carbonate and calcium carbonate additives.The effects on leaching rate of alumina have been investigated. The results showed that the fly ash can be activated effectively and the leaching rate of alumina can be improved to more than 92% through this method. The best process parameters were the ratio of raw materials,i. e. the material weight ratio of fly ash,calcium carbonate and sodium carbonate was 1. 0∶1. 2∶0. 9. The activating temperature was 850℃-900℃,activating time was 3 h. This process has a potential application prospect and improves the value of comprehensive utilization of fly ash.
文摘Mesoporous alumina was prepared by using starch as the structure-directing template in an aqueous system. The resultant samples were characterized by using different methods such as the X-ray diffractometry,the transmission electron microscopy,the nitrogen adsorption-desorption analysis and the solid MAS NMR. The results showed that the prepared mesoporous γ-alumina had high surface area and uniform pore size distribution,and its specific surface area and the pore size could be tuned by changing the pH value of the starting solution.
基金the financial support of Liaoning Province National Science Fund (No.20072009)
文摘Nano-sized silica-alumina particles were in-situ synthesized in supersolubilizing reverse micellae.Both the most probable pore diameters and the particle sizes were distributed in nano-scale SiO2-Al2O3 particulates.The influence of SiO2/Al2O3 mass ratio and the surfactant content on the particle size and morphology,pore structure,and acidity was characterized by the low temperature nitrogen adsorption/desorption (BET),SEM,TEM and NH3-TPD methods.The test results indicated that the most probable pore diameter of SiO2-Al2O3 nanoparticles was around 10 nm,the specific surface area was about 223-286 m2 /g,the pore volumes were about 0.48-0.63 cm 3 /g,and the particle sizes of porous SiO2-Al2O3 calcined at 550 ℃ were distributed always in the range between 10 nm to 50 nm.The calcined SiO2-Al2O3 nano-powders showed their acidity being stronger than the porous γ-Al2O3 support.
基金supported by the National Natural Science Foundation of China (Grant No. 10772032)the Foundation of State Key Lab of Explosion Science and Technology (Grant Nos. ZDKT08-2-6, YBKT09-1)the National Basic Research Program of China (Grant No. 2011CB706900)
文摘The deflagration-to-detonation transitions (DDTs) for clouds of spherical aluminum dust (SAD) mixed with air or epoxypropane mist (EPM) and air were investigated in a 29.6-m-long experimental tube of 199 mm in diameter. The clouds formed through the injection of SAD and SAD/liquid epoxypropane samples into the experimental tube. Explosions of the SAD/air mixture were initiated using a 7-m-long EPM/air cloud explosion ignited by a 40-J electric spark. Explosions in SAD/EPM/air clouds were initiated using a 1.2-m EPM/air cloud explosion ignited by a 40-J electric spark initiated using a 40-J electric spark. Self-sustained detonation waves formed in SAD/EPM/air mixtures instead of in SAD/air mixtures. The stages and characteristics of the DDT process in SAD/air and SAD/EPM/air mixtures were studied and analyzed. Self-sustained detonation was evident from the existence of a transverse wave and a cellular structure. Moreover, a retonation wave formed during the DDT process in SAD/EPM/air clouds.
基金supported by the National Natural Science Foundation of China(Grant No.41305116)the National Basic Research Program of China(Grant No.2011CB403401)the Specific Team Fund of Chinese Academy of Meteorological Sciences(Grant No.2010Z002)
文摘As an important anthropogenic volatile organic compound(VOC), m-xylene has attracted numerous attentions due to its potential in secondary organic aerosol(SOA) formation. In this study, effects of aluminium dust seeds(boehmite and alumina) on SOA yield and aerosol size in m-xylene/NOx photo-oxidation were investigated in a 2 m3 smog chamber at 30°C and 50% relative humidity. Compared to the seed-free system, the presence of aluminium seeds resulted in an increase in the SOA yield, and also enhanced the O3 concentration in the chamber. The photolysis of O3 is a major source of OH radical, which is the most important oxidant of m-xylene. The increase in O3 concentration could result in the generation of more OH radicals, and finally contribute to the SOA formation. Seed particles influence the SOA size mainly by acting as condensation nuclei. Semi-volatile organic compounds(SVOCs) were condensed onto these nuclei, resulting in the increase in SOA size. However, when aluminium seeds with high concentrations were introduced into the system, SVOCs that had been condensed onto each particle were dispersed by these seeds, leading to the reduction in aerosol size.