跨行业工业危废用于炼钢精炼的绿色工艺实践

利用铝业危废品铝灰粉和光伏业危废品多晶硅切割硅微粉中微米颗粒极高的表面能特性、及[Al]与[Si]具备还原氧化物的成分特性,在国内钢铁行业首次开发基于铝灰粉助熔的KR无氟铁水预脱硫工艺,用于替代传统KR脱硫工艺中萤石助熔剂的铁水预脱硫工艺,避免萤石对环境的污染;首次开发基于多晶硅切割粉压球的LF炉快速还原顶渣工艺,用于替代传统电石还原顶渣工艺,避免电石危化品的安全隐患。工业试验结果表明:基于铝灰粉助熔剂的KR无氟脱硫剂平均加入量为2 310 kg/炉,和传统萤石助熔剂的KR脱硫剂用量相当,脱硫前后铁水中硫的平均质量分数分别为0.023 0%,0.003 1%,平均脱硫率为86.52%;基于多晶硅切割粉压球的LF炉快速还原顶渣工艺,白渣成渣速度快,钢包渣中(TFe+MnO)质量分数稳定小于1.0%,精炼过程升温速度与传统工艺相当。工艺实践表明:铝灰粉、多晶硅切割粉料等危废品在炼钢精炼的跨行业应用,既解决了铝灰粉、多晶硅切割粉料的回收利用问题,又推动了绿色炼钢的工业化发展。

Reaction behaviour of Al_2O_3 and SiO_2 in high alumina coal fly ash during alkali hydrothermal process

The reaction behaviours of A1203 and SiO2 in high alumina coal fly ash under various alkali hydrothermal conditions were studied. The means of XRD, XRF, FTIR and SEM were used to measure the mineral phase and morphology of the solid samples obtained by different alkali hydrothermal treatments as well as the leaching ratio of SiO2 to A1203 in alkali solution. The results showed that with the increase of the hydrothermal treating temperature from 75 to 160 ~C, phillipsite-Na, zeolite A, zeolite P, and hydroxysodalite were produced sequentially while the mullite and corundum phase still remained. Zeolite P was massively formed at low-alkali concentration and the hydroxysodalite was predominantly obtained at high-alkali concentration. By the dissolution of aluminosilicate glass and the formation of zeolites together, the leaching efficiency of SiO2 can reach 42.13% with the mass ratio of A1203/SIO2 up to 2.19：1.

Recovery of alumina from circulating fluidized bed combustion Al-rich fly ash using mild hydrochemical process

To utilize CFBC Al-rich fly ash, a mild hydrochemical extraction process was investigated for recovery of alumina. An alumina extraction efficiency of 92.31%was attained using a 45%NaOH solution, an original caustic ratio （molar ratio of Na2O to Al2O3 in the sodium aluminate solution） of 25, a molar ratio of CaO to SiO2 in the fly ash of 1.1, a liquid volume to solid mass ratio of 9, a reaction temperature of 280 ℃, and a residence time of 1 h when treating fly ash with an alumina to silica mass ratio （A/S） of 0.78 and an alumina content of 32.43%. Additionally, the alumina leaching mechanism was explored via structural and chemical analysis, which revealed that after alkaline digestion, the main solid phase containing silica was NaCaHSiO4 with a theoretical A/S of zero.

Extraction of aluminum by pressure acid-leaching method from coal fly ash

Aluminum was leached out from coal fly ash by pressure acid-leaching method. The effects of coal fly ash size, sulfuric acid concentration, reaction time and reaction temperature on extraction efficiency of aluminum were investigated comprehensively. The phase and morphology of coal fly ash and solid residues after reaction were analyzed by XRD, SEM and IR. The optimal technological conditions for extracting aluminum from coal fly ash were eventually confirmed that coal fly ash with size of 74 μm and sulfuric acid with concentration of 50% are mixed in pressure reaction kettle to react for 4 h at 180 ℃. Under the optimal conditions, the extraction efficiency of aluminum can reach 82.4%.

Preparation and sintering properties of zirconia-mullite-corundum composites using fly ash and zircon

Zirconia-mullite-corundum composites were successfully prepared from fly ash,zircon and alumina powder by a reaction sintering process.The phase and microstructure evolutions of the composite synthesized at desired temperatures of 1 400,1 500 and 1 600°C for 4 h were characterized by X-ray diffractometry and scanning electronic microscopy,respectively.The influences of sintering temperature on shrinkage ratio,apparent porosity and bulk density of the synthesized composite were investigated.The formation process of the composites was discussed in detail.The results show that the zirconia-mullite-corundum composites with good sintering properties can be prepared at 1 600°C for 4 h.Zirconia particles can be homogeneously distributed in mullite matrix,and the zirconia particles are around 5μm.The formation process of zirconia-mullite-corundum composites consists of decomposition of zircon and mullitization process.

Extraction of aluminium as aluminium sulphate from thermal power plant fly ashes

Valuable metal extraction technology from thermal power plant fly ash is limited.In the present study,aluminium is extracted from fly ash as highly pure aluminium sulphate(>99.0%)by leaching with sulphuric acid,followed by pre-concentration and successive crystallization.Two types of fly ashes from different sources,i.e.,Talcher Thermal Power Station(TTPS)and Vedanta Aluminium Company Limited(VAL)were chosen for comparative study on the extraction of aluminium as aluminium sulphate.The product is characterized by powder X-ray diffraction(XRD),Fourier transform infrared spectroscopy(FTIR)and thermogravimetric analysis(TGA).Purity of aluminium sulphate was also investigated by inductively coupled plasma?optical emission spectrometry(ICP?OES).The extraction efficiency of aluminium depends on the varied solid-to-liquid ratio(fly ash:18mol/L H2SO4,g/mL)and particle size of fly ashes.Physico-chemical analysis indicates that the obtained product is Al2(SO4)3·18H2O,having low iron content(0.08%).

Crystallization of calcium silicate at elevated temperatures in highly alkaline system of Na_2O–CaO–SiO_2–H_2O

In Na_2O–CaO–SiO_2–H_2O system,systematic investigations of phase and morphology of calcium silicate in hydrothermal conditions were concisely conducted for high-value utilization of silicon resource in high-alumina fly ash(HAFA).The results show that crystal composition and phase may be affected by relatively low concentration of NaOH,and sodium ions are rearranged into the structure to form NaCaHSiO_4 and Na_2Ca_3H_8Si_2O_(12) with different C/S ratio at high concentration of Na OH.In addition,phases in wollastonite group possess the morphology of nano fiber.Formation of nano fiber is attributed to the difference of surface energies between axial and radial direction,and higher temperatures lead to easier growth along radial direction.The preparation of C–S–H with different phases and morphologies can guide for the application of silicate solution with high alkalinity with different purposes.

Study on extracting alumina from fly ash by compound additive activation method

According to the chemical and mineral composition characteristics of the fly ash,alumina can be extracted from fly ash through the calcining method by using sodium carbonate and calcium carbonate additives.The effects on leaching rate of alumina have been investigated. The results showed that the fly ash can be activated effectively and the leaching rate of alumina can be improved to more than 92% through this method. The best process parameters were the ratio of raw materials,i. e. the material weight ratio of fly ash,calcium carbonate and sodium carbonate was 1. 0∶1. 2∶0. 9. The activating temperature was 850℃-900℃,activating time was 3 h. This process has a potential application prospect and improves the value of comprehensive utilization of fly ash.

Getting and X-ray Diffraction Analysis of the Microsphere Catalyst U, Nd on the Basis Fly Ash of Thermal Power Plants

To study the physical and chemical properties of aluminosilicate microsphere catalyst by impregnation and calcination us was first obtained aluminosilicate microsphere catalyst U, Nd for petrochemical processes. The method of X-ray structure has been studied for the microsphere catalyst U, Nd.