A model was built to simulate liquid aluminum leakage during the casting process,including transient trough flow,orifice outflow,and spread,to prevent the explosion.A comparison between the simulation data and the the...A model was built to simulate liquid aluminum leakage during the casting process,including transient trough flow,orifice outflow,and spread,to prevent the explosion.A comparison between the simulation data and the theoretical calculation results verifies that the model has remarkable adaptability and high accuracy.Although the height of liquid aluminum in the mixing furnace and outlet radius are changed,the molten aluminum will not leak during the casting process.The aluminum in the trough moves forward in a wave-like motion and causes a leakage.The spread of the leaked aluminum resembles a long strip on the ground.The leakage amount and spread area of liquid aluminum increase with increasing the height of liquid aluminum in the mixing furnace.展开更多
Bending deformation behaviors of solution treated(ST),natural aged(NA)and T6tempered6063aluminum alloy sheetswere studied by three-point bending tests.The changes of bending force,interior angle,bending radius and she...Bending deformation behaviors of solution treated(ST),natural aged(NA)and T6tempered6063aluminum alloy sheetswere studied by three-point bending tests.The changes of bending force,interior angle,bending radius and sheet thickness in thefillet region were analyzed by experimental measurements and numerical simulations.The results showed that the bendingcharacteristics were strongly dependent on the heat treatment conditions.The T6alloy sheets were bent more sharply and localplastic deformation occurred severely in the fillet region.However,the ST and NA alloy sheets exhibited relatively uniform bendingdeformation and large bending radius.The bending force of T6alloy was the highest,followed by the NA alloy and that of the STalloy was minimum.After unloading,as compared with the ST and NA alloys,the springback of T6alloys was markedly larger.Theaging time showed a positive sensitivity on the springback and non-uniform bending deformability.The bending characteristics areattributed to the combined effects of yield strength,yield ratio and coefficient of neutral layer.展开更多
The surface and interface electronic states of tris (8 hydroxyquinoline) aluminum (Alq 3)/indium tin oxide (ITO) were measured and analyzed by X ray photoelectron spectroscopy (XPS). The results indicated that, in Alq...The surface and interface electronic states of tris (8 hydroxyquinoline) aluminum (Alq 3)/indium tin oxide (ITO) were measured and analyzed by X ray photoelectron spectroscopy (XPS). The results indicated that, in Alq 3 molecule, the binding energy ( E b) of Al atoms is 70.7 eV and 75.1 eV, corresponding to Al(O) and Al(Ⅲ), respectively; The binding energy of C is 285.8 eV, 286.3 eV, and 286.8 eV, corresponding to C of C-C group, C-O, and C-N bond, respectively. N is the main peak locating at 401.0 eV, corresponding to N atom of C-N=C. O atoms mainly bond to H atom, with the binding energy of 533.2 eV. As the sputtering time of Ar + ion beam increases, Al 2p , C 1s , N 1s , O 1s , In 3d 5/2 and Sn 3d 5/2 peaks slightly shift towards lower binding energy, and Al 2p , C 1s and N 1s peaks get weaker, which contributes to diffusing the oxygen, indium and tin in ITO into Alq 3 layer.展开更多
Flexibility of the CSIR-RCS, induction stirring with simultaneous air cooling process, in combination with high pressure die casting is successfully demonstrated by semi-solid rheocasting of plates performed on commer...Flexibility of the CSIR-RCS, induction stirring with simultaneous air cooling process, in combination with high pressure die casting is successfully demonstrated by semi-solid rheocasting of plates performed on commercial 2024, 6082 and 7075 wrought aluminum alloys. Tensile properties were measured for the above mentioned rheocast wrought aluminum alloys in the T6 condition. The results showed that tensile properties were close to or even in some cases exceeded the minimum specifications. The yield strength and elongation of rheocast 2024-T6 exceeded the minimum requirements of the wrought alloy in the T6 condition but the ultimate tensile strength achieved only 90% of the specification because the Mg content of the starting alloy was below the commercial alloy specification. The strengths of rheocast 6082-T6 exceeded all of the wrought alloy T6 strength targets but the elongation only managed 36% of the required minimum due to porosity, caused by incipient melting during solution heat treatment, and the presence of fine intermetallie needles in the eutectic. The yield strength of rheocast 7075 exceeded the required one and the ultimate tensile strength also managed 97% of the specification; while the elongation only reached 46% of the minimum requirement also due to incipient melting porosity caused during the solution heat treatment process.展开更多
Duralumin alloys have been utilized as structural components and parts for aircrafts, train-cars and so forth. Their high specific strength was attractive to those applications; however, their little corrosion resista...Duralumin alloys have been utilized as structural components and parts for aircrafts, train-cars and so forth. Their high specific strength was attractive to those applications; however, their little corrosion resistance and low wear endurance became a fatal demerit in practical applications. In order to overcome these issues of high strength aluminum alloys, high density plasma nitriding is proposed as an effective surface treatment for duralumin. This process has a capability to control the RF- and DC-plasmas independently for nitriding. This enables us to temporally control and describe the plasma state by in-situ plasma diagnosis. This plasma diagnosis was instrumented to search for optimum processing condition to plasma nitriding the duralumin alloys of type A2011. Both type A2011 aluminum alloy plates and pipes were employed to describe the inner nitriding behavior for hardening the duralumin alloys by the present plasma nitriding.展开更多
Combustion characteristics of nanofluid fuels containing aluminum nanoparticles were investigated in half-opening slot tubes from the fundamental view. The effects of particle loading rates(0.25% and 2.5% by weight), ...Combustion characteristics of nanofluid fuels containing aluminum nanoparticles were investigated in half-opening slot tubes from the fundamental view. The effects of particle loading rates(0.25% and 2.5% by weight), type of base fuels(ethanol and butanol),and fuel flow rates(0.2, 0.6, and 1 mL/min) were studied in details. The combustion characteristics of the nanofluid fuels and pure based fuels were also examined to provide a comparison. Flame was unstable with reignition, stable state, nearly extinguishment repeatedly at low flow rate. At medium flow rate, flame height was increased and flame tended to be stable. At high flow rate,flame became unstable and was disturbed by the droplet forming and dripping significantly. Al atoms inside the oxide layer should be melted before the particles combustion, while Al oxide layer should be melted before the particles aggregates combustion. The effects of particles on the combustion characteristics, especially on the evaporation rate of base fuel, were discussed. The reasons for various combustion phenomena of nanofluid fuels were given, which can provide the useful guidance for the experimental research and practical applications of nanofluid fuels.展开更多
The geometric shapes of specimens are important in impact tensile tests because geometric shapes determine the stress states of the specimens, and precise geometric shapes can obtain proper material properties without...The geometric shapes of specimens are important in impact tensile tests because geometric shapes determine the stress states of the specimens, and precise geometric shapes can obtain proper material properties without non-material factors. The aim of this study was to investigate the 1D form of the stress by changing the length-to-diameter (L/D) ratios of specimens. The experiments were carried out on a split Hopkinson tensile bar (SHTB)-rotating disk indirect bar-bar tensile impact apparatus. The L/D ratios of the LY12CZ specimens used in the test ranged from 1 to 5. Results show that the specimens can be used to obtain exact parameters of materials under the proposed conditions when the L/D ratio is greater than 2. This is because the longer length will reduce or eliminate the effects of the interfaces.展开更多
基金The authors are grateful for the financial supports from the National Key R&D Program of China(2017YFC0805100).
文摘A model was built to simulate liquid aluminum leakage during the casting process,including transient trough flow,orifice outflow,and spread,to prevent the explosion.A comparison between the simulation data and the theoretical calculation results verifies that the model has remarkable adaptability and high accuracy.Although the height of liquid aluminum in the mixing furnace and outlet radius are changed,the molten aluminum will not leak during the casting process.The aluminum in the trough moves forward in a wave-like motion and causes a leakage.The spread of the leaked aluminum resembles a long strip on the ground.The leakage amount and spread area of liquid aluminum increase with increasing the height of liquid aluminum in the mixing furnace.
基金Projects(U1664252,51605234)supported by the National Natural Science Foundation of ChinaProject(2016YFB0101700)supported by the National Key Research and Development Program of ChinaProject(31665004)supported by the Open Fund of State Key Laboratory of Advanced Design and Manufacture for Vehicle Body
文摘Bending deformation behaviors of solution treated(ST),natural aged(NA)and T6tempered6063aluminum alloy sheetswere studied by three-point bending tests.The changes of bending force,interior angle,bending radius and sheet thickness in thefillet region were analyzed by experimental measurements and numerical simulations.The results showed that the bendingcharacteristics were strongly dependent on the heat treatment conditions.The T6alloy sheets were bent more sharply and localplastic deformation occurred severely in the fillet region.However,the ST and NA alloy sheets exhibited relatively uniform bendingdeformation and large bending radius.The bending force of T6alloy was the highest,followed by the NA alloy and that of the STalloy was minimum.After unloading,as compared with the ST and NA alloys,the springback of T6alloys was markedly larger.Theaging time showed a positive sensitivity on the springback and non-uniform bending deformability.The bending characteristics areattributed to the combined effects of yield strength,yield ratio and coefficient of neutral layer.
文摘The surface and interface electronic states of tris (8 hydroxyquinoline) aluminum (Alq 3)/indium tin oxide (ITO) were measured and analyzed by X ray photoelectron spectroscopy (XPS). The results indicated that, in Alq 3 molecule, the binding energy ( E b) of Al atoms is 70.7 eV and 75.1 eV, corresponding to Al(O) and Al(Ⅲ), respectively; The binding energy of C is 285.8 eV, 286.3 eV, and 286.8 eV, corresponding to C of C-C group, C-O, and C-N bond, respectively. N is the main peak locating at 401.0 eV, corresponding to N atom of C-N=C. O atoms mainly bond to H atom, with the binding energy of 533.2 eV. As the sputtering time of Ar + ion beam increases, Al 2p , C 1s , N 1s , O 1s , In 3d 5/2 and Sn 3d 5/2 peaks slightly shift towards lower binding energy, and Al 2p , C 1s and N 1s peaks get weaker, which contributes to diffusing the oxygen, indium and tin in ITO into Alq 3 layer.
文摘Flexibility of the CSIR-RCS, induction stirring with simultaneous air cooling process, in combination with high pressure die casting is successfully demonstrated by semi-solid rheocasting of plates performed on commercial 2024, 6082 and 7075 wrought aluminum alloys. Tensile properties were measured for the above mentioned rheocast wrought aluminum alloys in the T6 condition. The results showed that tensile properties were close to or even in some cases exceeded the minimum specifications. The yield strength and elongation of rheocast 2024-T6 exceeded the minimum requirements of the wrought alloy in the T6 condition but the ultimate tensile strength achieved only 90% of the specification because the Mg content of the starting alloy was below the commercial alloy specification. The strengths of rheocast 6082-T6 exceeded all of the wrought alloy T6 strength targets but the elongation only managed 36% of the required minimum due to porosity, caused by incipient melting during solution heat treatment, and the presence of fine intermetallie needles in the eutectic. The yield strength of rheocast 7075 exceeded the required one and the ultimate tensile strength also managed 97% of the specification; while the elongation only reached 46% of the minimum requirement also due to incipient melting porosity caused during the solution heat treatment process.
文摘Duralumin alloys have been utilized as structural components and parts for aircrafts, train-cars and so forth. Their high specific strength was attractive to those applications; however, their little corrosion resistance and low wear endurance became a fatal demerit in practical applications. In order to overcome these issues of high strength aluminum alloys, high density plasma nitriding is proposed as an effective surface treatment for duralumin. This process has a capability to control the RF- and DC-plasmas independently for nitriding. This enables us to temporally control and describe the plasma state by in-situ plasma diagnosis. This plasma diagnosis was instrumented to search for optimum processing condition to plasma nitriding the duralumin alloys of type A2011. Both type A2011 aluminum alloy plates and pipes were employed to describe the inner nitriding behavior for hardening the duralumin alloys by the present plasma nitriding.
基金supported by the National Natural Science Foundation of China(Grant No.51576100)the Jiangsu Provincial Natural Science Foundation of China(Grant No.BK20140034)the Jiangsu Provincial Project of“Six Talent Summit”(Grant No.2014-XNY-002)
文摘Combustion characteristics of nanofluid fuels containing aluminum nanoparticles were investigated in half-opening slot tubes from the fundamental view. The effects of particle loading rates(0.25% and 2.5% by weight), type of base fuels(ethanol and butanol),and fuel flow rates(0.2, 0.6, and 1 mL/min) were studied in details. The combustion characteristics of the nanofluid fuels and pure based fuels were also examined to provide a comparison. Flame was unstable with reignition, stable state, nearly extinguishment repeatedly at low flow rate. At medium flow rate, flame height was increased and flame tended to be stable. At high flow rate,flame became unstable and was disturbed by the droplet forming and dripping significantly. Al atoms inside the oxide layer should be melted before the particles combustion, while Al oxide layer should be melted before the particles aggregates combustion. The effects of particles on the combustion characteristics, especially on the evaporation rate of base fuel, were discussed. The reasons for various combustion phenomena of nanofluid fuels were given, which can provide the useful guidance for the experimental research and practical applications of nanofluid fuels.
文摘The geometric shapes of specimens are important in impact tensile tests because geometric shapes determine the stress states of the specimens, and precise geometric shapes can obtain proper material properties without non-material factors. The aim of this study was to investigate the 1D form of the stress by changing the length-to-diameter (L/D) ratios of specimens. The experiments were carried out on a split Hopkinson tensile bar (SHTB)-rotating disk indirect bar-bar tensile impact apparatus. The L/D ratios of the LY12CZ specimens used in the test ranged from 1 to 5. Results show that the specimens can be used to obtain exact parameters of materials under the proposed conditions when the L/D ratio is greater than 2. This is because the longer length will reduce or eliminate the effects of the interfaces.
