The effects of different cooling conditions on the mechanical properties and microstructures of a Sr-modified A356 (Al-7Si-0.3Mg) aluminum casting alloy were comparatively investigated using three moulding sands inc...The effects of different cooling conditions on the mechanical properties and microstructures of a Sr-modified A356 (Al-7Si-0.3Mg) aluminum casting alloy were comparatively investigated using three moulding sands including quartz, alumina and chromite into multi-step blocks. The results show that the mechanical properties and microstructures using chromite sand are the best. As the cooling speed increases, the dendrite arm spacing (DAS) decreases significantly and the mechanical properties are improved, and the elongation is more sensitive to the cooling speed as compared with the tensile strength. The increase of the properties is primarily attributed to the decrease of the DAS and the increase of the free strontium atoms in the matrix. In particular, the regression models for predicting both the tensile strength and the elongation for Sr-modified A356 aluminum casting alloy were established based on the experimental data.展开更多
An integrated macro and micro multi-scale model for the three-dimensional microstructure simulation of Ni-based superalloy investment castings was developed, and applied to industrial castings to investigate grain evo...An integrated macro and micro multi-scale model for the three-dimensional microstructure simulation of Ni-based superalloy investment castings was developed, and applied to industrial castings to investigate grain evolution during solidification. A ray tracing method was used to deal with the complex heat radiation transfer. The rnicrostructure evolution was simulated based on the Modified Cellular Automaton method, which was coupled with three-dimensional nested macro and micro grids. Experi- ments for Ni-based superalloy turbine wheel investment casting were carried out, which showed a good correspondence with the simulated results. It is indicated that the proposed model is able to predict the microstructure of the casting precisely, which provides a tool for the optimizing process.展开更多
基金Project (50971087) supported by the National Natural Science Foundation of ChinaProject (11JDG070) supported by the Senior Talent Research Foundation of Jiangsu University, China
文摘The effects of different cooling conditions on the mechanical properties and microstructures of a Sr-modified A356 (Al-7Si-0.3Mg) aluminum casting alloy were comparatively investigated using three moulding sands including quartz, alumina and chromite into multi-step blocks. The results show that the mechanical properties and microstructures using chromite sand are the best. As the cooling speed increases, the dendrite arm spacing (DAS) decreases significantly and the mechanical properties are improved, and the elongation is more sensitive to the cooling speed as compared with the tensile strength. The increase of the properties is primarily attributed to the decrease of the DAS and the increase of the free strontium atoms in the matrix. In particular, the regression models for predicting both the tensile strength and the elongation for Sr-modified A356 aluminum casting alloy were established based on the experimental data.
基金financially supported by the National Basic Research Program of China (Grant Nos. 2005CB724105 and 2011CB706801)the National Natural Science Foundation of China (Grant No. 10477010)+1 种基金the National High Technology Research, Development Program of China (Grant No. 2007AA04Z141)the Important National Science & Technology Specific Projects (Grant No. 2009ZX04006-041-04)
文摘An integrated macro and micro multi-scale model for the three-dimensional microstructure simulation of Ni-based superalloy investment castings was developed, and applied to industrial castings to investigate grain evolution during solidification. A ray tracing method was used to deal with the complex heat radiation transfer. The rnicrostructure evolution was simulated based on the Modified Cellular Automaton method, which was coupled with three-dimensional nested macro and micro grids. Experi- ments for Ni-based superalloy turbine wheel investment casting were carried out, which showed a good correspondence with the simulated results. It is indicated that the proposed model is able to predict the microstructure of the casting precisely, which provides a tool for the optimizing process.