The coarse Al-Si alloy produced by carbothermal reduction of aluminous ore contains 55% Al,25% Si and some impurities.The main impurities are slag and iron.The process of manufacturing casting Al-Si alloy ZL101 with t...The coarse Al-Si alloy produced by carbothermal reduction of aluminous ore contains 55% Al,25% Si and some impurities.The main impurities are slag and iron.The process of manufacturing casting Al-Si alloy ZL101 with the coarse Al-Si alloy was studied.The phase constitution and microstructure of the coarse Al-Si alloy,slag and ZL101 were examined by X-ray diffractometry and scanning electron microscopy.The results show that the content of silicon and iron in the casting alloy reduces with the increase of the dosage of purificant and manganese,but increases with the rise of filtering temperature.It is found that casting Al-Si alloy conforming to industrial standard can be produced after refining by using purificant,and removing iron by using manganese and added magnesium.展开更多
The present research work emphasized on identifying and optimizing various significant process parameters of high pressure die casting by using QFD-Taguchi based hybrid approach in order to yield the optimum casting d...The present research work emphasized on identifying and optimizing various significant process parameters of high pressure die casting by using QFD-Taguchi based hybrid approach in order to yield the optimum casting density of the A380alloy.Identification of critical process parameters,selection of appropriate orthogonal array,analysis of means and analysis of variance are employed to study the performance characteristic of the die casting process.The most critical process parameters identified and optimized by QFD-Taguchi based hybrid approach,such as the injection pressure,the molten metal temperature,the plunger velocity(first and second stage)and the die temperature were explored in the experimental work.The results show that injection pressure is the most significant factor among the selected parameters.The contribution of the injection pressure to the variation of mean casting density is around61.483%.Confidence interval(CI)has also been estimated as0.000718for95%consistency level to validate the predicted range of optimum casting density of aforesaid alloy.展开更多
The influencing factors of surface alloying layer by evaporative pattern casting technology were investigated.A certain thickness alloying layer was formed on the surface of Mg-alloy matrix when the pouring temperatur...The influencing factors of surface alloying layer by evaporative pattern casting technology were investigated.A certain thickness alloying layer was formed on the surface of Mg-alloy matrix when the pouring temperature was 780°C with different vacuum degree and alloying powder size.The surface layer microstructure,micro area composition of the new phase formed on the matrix and the composition characteristics on the surface layer were examined by SEM and element scanning.The results show that the content of aluminum increases greatly on the surface layer.The micro-hardness of alloyed layer has a more obvious increase compared with that of the matrix.The size of alloying element and the vacuum degree are the key factors influencing the alloying layer,with the increase of element powder size from 0.074 to 0.15 mm and vacuum degree from 0.04 to 0.06 MPa,the surface alloying effect becomes better.展开更多
This paper concentrates on the research of plaster-bonded moulding matertal with coal mine waste as its major filler and its process. Having made a careful investigation of various factorsaffecting properties of the m...This paper concentrates on the research of plaster-bonded moulding matertal with coal mine waste as its major filler and its process. Having made a careful investigation of various factorsaffecting properties of the moulding material, the authors optimize several new formulations of thismaterial and the prarees which are inexpensive, convenient in application, precise in bokling sizoof moulds.展开更多
文摘The coarse Al-Si alloy produced by carbothermal reduction of aluminous ore contains 55% Al,25% Si and some impurities.The main impurities are slag and iron.The process of manufacturing casting Al-Si alloy ZL101 with the coarse Al-Si alloy was studied.The phase constitution and microstructure of the coarse Al-Si alloy,slag and ZL101 were examined by X-ray diffractometry and scanning electron microscopy.The results show that the content of silicon and iron in the casting alloy reduces with the increase of the dosage of purificant and manganese,but increases with the rise of filtering temperature.It is found that casting Al-Si alloy conforming to industrial standard can be produced after refining by using purificant,and removing iron by using manganese and added magnesium.
基金the National Institute of Technology,Manipur,Imphal for Financial Support to carry out the experimental work of Mr.K.Ch.Apparao
文摘The present research work emphasized on identifying and optimizing various significant process parameters of high pressure die casting by using QFD-Taguchi based hybrid approach in order to yield the optimum casting density of the A380alloy.Identification of critical process parameters,selection of appropriate orthogonal array,analysis of means and analysis of variance are employed to study the performance characteristic of the die casting process.The most critical process parameters identified and optimized by QFD-Taguchi based hybrid approach,such as the injection pressure,the molten metal temperature,the plunger velocity(first and second stage)and the die temperature were explored in the experimental work.The results show that injection pressure is the most significant factor among the selected parameters.The contribution of the injection pressure to the variation of mean casting density is around61.483%.Confidence interval(CI)has also been estimated as0.000718for95%consistency level to validate the predicted range of optimum casting density of aforesaid alloy.
基金Project(50775085)supported by the National Natural Science Foundation of China
文摘The influencing factors of surface alloying layer by evaporative pattern casting technology were investigated.A certain thickness alloying layer was formed on the surface of Mg-alloy matrix when the pouring temperature was 780°C with different vacuum degree and alloying powder size.The surface layer microstructure,micro area composition of the new phase formed on the matrix and the composition characteristics on the surface layer were examined by SEM and element scanning.The results show that the content of aluminum increases greatly on the surface layer.The micro-hardness of alloyed layer has a more obvious increase compared with that of the matrix.The size of alloying element and the vacuum degree are the key factors influencing the alloying layer,with the increase of element powder size from 0.074 to 0.15 mm and vacuum degree from 0.04 to 0.06 MPa,the surface alloying effect becomes better.
文摘This paper concentrates on the research of plaster-bonded moulding matertal with coal mine waste as its major filler and its process. Having made a careful investigation of various factorsaffecting properties of the moulding material, the authors optimize several new formulations of thismaterial and the prarees which are inexpensive, convenient in application, precise in bokling sizoof moulds.
