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FB140型蜂窝煤机离心铸造铸钢模筒失效分析与对策
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作者 周为 周文超 刘学航 《铸造技术》 CAS 北大核心 2013年第12期1775-1777,共3页
依据金属第4强度理论对铸钢模筒壁厚进行强度校核,运用JMatPro软件进行材料力学性能的计算模拟,结合胀裂铸钢模筒的断面分析和坯件选样拉伸试验,确定夹渣、疏松等缺陷是导致铸钢模筒强度失效的主要原因。针对存在问题,采取优化离心机转... 依据金属第4强度理论对铸钢模筒壁厚进行强度校核,运用JMatPro软件进行材料力学性能的计算模拟,结合胀裂铸钢模筒的断面分析和坯件选样拉伸试验,确定夹渣、疏松等缺陷是导致铸钢模筒强度失效的主要原因。针对存在问题,采取优化离心机转速、把好投料质量关等措施,减少了离心铸造铸钢模筒胀裂失效故障率。 展开更多
关键词 离心铸造 铸钢模 失效分析 夹渣 离心机转速
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粗铅用铸钢模材质的改进
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作者 王小中 陈善和 李忠敏 《铸造技术》 CAS 北大核心 1995年第1期39-39,共1页
粗铅用铸钢模材质的改进株洲治炼厂(412004)王小中,陈善和,李忠敏ImprovetheIngotMatrrialForPlumbumCastingWangXiaozhong;ChengShanhe;LiZhong... 粗铅用铸钢模材质的改进株洲治炼厂(412004)王小中,陈善和,李忠敏ImprovetheIngotMatrrialForPlumbumCastingWangXiaozhong;ChengShanhe;LiZhongmin(ZhuzhouSmelte... 展开更多
关键词 金属 粗铅 材质 铸钢模
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热铅输送模质量的研究与探讨
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作者 谢正辉 《株冶科技》 2002年第2期33-37,共5页
热铅输送所使用的铸钢模使用寿命短,运送热铅的能力(2000年)平均仅为:286吨/个。为了提高热铅输送模的使用寿命,文章分析了影响其使用寿命的各种因素;阐述了模子的材质差和铸造生产工艺不合理是影响的关键因素,并进一步对模子的... 热铅输送所使用的铸钢模使用寿命短,运送热铅的能力(2000年)平均仅为:286吨/个。为了提高热铅输送模的使用寿命,文章分析了影响其使用寿命的各种因素;阐述了模子的材质差和铸造生产工艺不合理是影响的关键因素,并进一步对模子的材质,模子结构的合理性,模子铸造工艺,钢水的熔炼工艺,模子铸造应力的消除,机械性能的改善以及模子在使用过程中的维护和保养等几个方面进行了一些分析与探讨。通过改进后模子运送热铅的能力巳提高到约:500吨/个;模子表面质量也有了明显的提高。 展开更多
关键词 热铅输送 质量 铅生产 铅液输送 材质 钢材脱硫 铸钢模 铸造
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成型试模材质对混凝土早期试件强度约束的影响
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作者 马良 《工程与建设》 2023年第6期1801-1802,共2页
采用不同成型试模(铸钢和塑料)对不同等级混凝土(C30、C40、C50和C60)进行立方体试块成型,分析成型成型试模材质对早期抗压强度约束的影响。铸钢模成型混凝土试块的28 d抗压强度均比塑料试模的高,并随着混凝土强度等级的提高而逐渐增大... 采用不同成型试模(铸钢和塑料)对不同等级混凝土(C30、C40、C50和C60)进行立方体试块成型,分析成型成型试模材质对早期抗压强度约束的影响。铸钢模成型混凝土试块的28 d抗压强度均比塑料试模的高,并随着混凝土强度等级的提高而逐渐增大;采用铸钢模制作混凝土试块的平面度比塑料试模的好,尤其对于强度较高的混凝土(C60);随着立方体试块的平面度值的增大,混凝土抗压强度减小,与C30相比,试块的平面度对C60等级早期混凝土的抗压强度影响更大。 展开更多
关键词 成型试材质 铸钢模 塑料 试块平面度 混凝土抗压强度
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Damage evolution analysis of cast steel GS-20Mn5V based on modified GTN model 被引量:3
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作者 Yan Huadong Jin Hui 《Journal of Southeast University(English Edition)》 EI CAS 2018年第3期364-370,共7页
A modified Gurson-Tvergaard-Needleman (GTN) model that accounts for the mixed (isotropic and kinematic) hardening of cast steel GS-20Mn5V was developed and implemented in the finite dement program ABAQUS/Standard ... A modified Gurson-Tvergaard-Needleman (GTN) model that accounts for the mixed (isotropic and kinematic) hardening of cast steel GS-20Mn5V was developed and implemented in the finite dement program ABAQUS/Standard via a user-defined material subroutine UMAT. This model couples the stress state and damage evolution (pore volume fraction increase) by a classic method that assumes that the total void volume fraction is divided into a nucleation and a growth part. A parametric study was conducted to assess the effect of modified GTN model parameters on mechanical properties such as the nucleation, growth and coalescence of voids and to obtain the optimal parameter combination by the orthogonal test method. The predicted load-displacement curves of notched specimens with the optimal parameters are favorably compared to the experimental curves. Therefore, the modified GTN model can be used to predict the damage evaluation and fracture behavior of GS-20Mn5V. 展开更多
关键词 cast steel Gurson-Tvergaard-Needleman(GTN)model damage evolution orthogonal test method optimalparameter combination
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Evaluation of mechanical properties of cast steel nodes based on GTN damage model 被引量:2
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作者 Jiao Haihan Yan Huadong Jin Hui 《Journal of Southeast University(English Edition)》 EI CAS 2021年第4期401-407,共7页
Based on the Gurson-Tvergaard-Needleman(GTN)damage model considering the defect damage evolution,the influence of void defects caused by the casting process on cast steel nodes mechanical properties was studied.Firstl... Based on the Gurson-Tvergaard-Needleman(GTN)damage model considering the defect damage evolution,the influence of void defects caused by the casting process on cast steel nodes mechanical properties was studied.Firstly,based on the GTN damage model,the model s parameter combination of G20Mn5N cast steel was given.Then,the mechanical properties of cast steel nodes were evaluated using the GTN damage model in ABAQUS software,and the influence of model parameters on the failure results was investigated.The results show that the cast steel node considering the GTN damage model fails under 1.93 times of the load.The bearing capacity is lower than that of the bilinear model,and the failure speed is faster.Changes in model parameters will cause a shift in the failure critical point.Meanwhile,the plastic strain index affects the void volume fractions,which shows different variation laws under uniaxial tensile and cyclic loads.Therefore,the GTN damage model establishes the relationship between the micro-defects and macro-mechanical properties of materials,which can better simulate the failure results of structures. 展开更多
关键词 cast steel node Gurson-Tvergaard-Needleman(GTN)damage model bearing capacity model parameters
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Simulation of thermomechanical behavior during continuous casting process based on MiLE method
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作者 夏云进 王福明 +1 位作者 李长荣 王金龙 《Journal of Central South University》 SCIE EI CAS 2012年第9期2403-2410,共8页
A new method called mixed Lagrangian and Eulerian method (MILE method) was used to simulate the thermomechanical behavior during continuous casting process of steel YF45MnV. The simulation results are basically in a... A new method called mixed Lagrangian and Eulerian method (MILE method) was used to simulate the thermomechanical behavior during continuous casting process of steel YF45MnV. The simulation results are basically in agreement with the measured data. The delaying period at the beginning of solidification is about 0.1. in square root of solidification time which is agreement with the data in literatures, and shell thickness increases in linear relation to square root of solidification time. The bloom surface temperature decreases gradually as the casting proceeds. The effective stress in the comer is much larger than that in the mid-face. The comer area is the dangerous zone of cracking. The effects of mold flux break temperature on the air gap and hot tearing indicator were also modeled. The model predicts that the bloom surface temperature increases with the increase of the mold flux break temperature, but the heat flux decreases with the increase of the mold flux break temperature. ,The hot tearing indicator is much smaller when the mold flux break temperature is higher. 展开更多
关键词 mixed Lagrangian and Eulerian (MILE) method thermomechanical behavior continuous casting mold flux breaktemperature hot tearing indicator
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