Porous ceramics were prepared with spodumene flotation talings(SFT),kaolin and low-melting point glass(LPG)powder,whose pores were formed by the chemical reaction of hydrogen peroxide(H_(2)O_(2)).LPG was used to reduc...Porous ceramics were prepared with spodumene flotation talings(SFT),kaolin and low-melting point glass(LPG)powder,whose pores were formed by the chemical reaction of hydrogen peroxide(H_(2)O_(2)).LPG was used to reduce the sintering temperature of porous ceramics and kaolin was used to realize the adsorption to methylene blue(MB)of porous ceramics.The average flexural strength,compressive strength,apparent porosity,water absorption and maximum MB adsorption capacity were 5.60 MPa,4.66 MPa,52.27%,44.32%and 0.7 mg/g,respectively.Moreover,the results of orthogonal experiments present that the sintering temperature and the dosage of H_(2)O_(2)had great influence on the mechanical properties and apparent porosity of porous ceramics,respectively.The main reason for the improvement of mechanical properties of porous ceramics was that LPG gradually became soft with increasing the sintering temperature,which made the mineral particles adhere to each other closely.Kaolinite was not completely converted into metakaolin at 550℃,which might be the main reason why porous ceramics had adsorption properties.展开更多
In this study,ceramics was prepared by slip casting(no pressure was used during shaping step)and atmospheric pressure sintering with low-melting point glass(LPG)powder as the binding material to facilitate the transfo...In this study,ceramics was prepared by slip casting(no pressure was used during shaping step)and atmospheric pressure sintering with low-melting point glass(LPG)powder as the binding material to facilitate the transformation of spodumene flotation tailings(SFTs)into ceramics at lower temperatures.The influence of sintering temperature and mass ratio of LPG on the mechanical properties(flexural strength and compressive strength)of ceramic materials was studied by orthogonal test.The results showed that when the mass ratio of LPG powder was higher than or equal to 20 wt%and the sintering temperature was higher than or equal to 550℃,mutual adhesion between the sample particles was realised and consequently the ceramic materials could be prepared with good mechanical properties(the maximum flexural strength=19.55 MPa,the maximum compressive strength=42.25 MPa,average porosity=24.52%,average apparent density=1.66 g/cm^(3),and average water absorption=14.79%).The sintered ceramics were characterized by XRF,XRD,optical microscopy analysis,SEM,TGA-DSC and FT-IR.The formation of liquid phase at high temperature may lead to the mutual bonding between particles,which might be the main reason for the improvement of mechanical properties of ceramic materials.Overall,SFTs were successfully sintered at low temperature to prepare ceramic materials with good mechanical properties,which are crucial for energy conservation and environmental preservation.展开更多
基金The authors are grateful for the financial supports from the National Natural Science Foundation of China(Nos.51674207,51922091)the Young Elite Scientists Sponsorship Program by CAST,China(No.2018QNRC001)the Sichuan Science and Technology Program,China(Nos.2019YFS0453,2018JY0148).
文摘Porous ceramics were prepared with spodumene flotation talings(SFT),kaolin and low-melting point glass(LPG)powder,whose pores were formed by the chemical reaction of hydrogen peroxide(H_(2)O_(2)).LPG was used to reduce the sintering temperature of porous ceramics and kaolin was used to realize the adsorption to methylene blue(MB)of porous ceramics.The average flexural strength,compressive strength,apparent porosity,water absorption and maximum MB adsorption capacity were 5.60 MPa,4.66 MPa,52.27%,44.32%and 0.7 mg/g,respectively.Moreover,the results of orthogonal experiments present that the sintering temperature and the dosage of H_(2)O_(2)had great influence on the mechanical properties and apparent porosity of porous ceramics,respectively.The main reason for the improvement of mechanical properties of porous ceramics was that LPG gradually became soft with increasing the sintering temperature,which made the mineral particles adhere to each other closely.Kaolinite was not completely converted into metakaolin at 550℃,which might be the main reason why porous ceramics had adsorption properties.
基金Projects(51674207,51922091)supported by the National Natural Science Foundation of ChinaProject(2018QNRC001)supported by the Young Elite Scientists Sponsorship Program by CAST,ChinaProjects(2019YFS0453,2018JY0148)supported by the Sichuan Science and Technology Program,China。
文摘In this study,ceramics was prepared by slip casting(no pressure was used during shaping step)and atmospheric pressure sintering with low-melting point glass(LPG)powder as the binding material to facilitate the transformation of spodumene flotation tailings(SFTs)into ceramics at lower temperatures.The influence of sintering temperature and mass ratio of LPG on the mechanical properties(flexural strength and compressive strength)of ceramic materials was studied by orthogonal test.The results showed that when the mass ratio of LPG powder was higher than or equal to 20 wt%and the sintering temperature was higher than or equal to 550℃,mutual adhesion between the sample particles was realised and consequently the ceramic materials could be prepared with good mechanical properties(the maximum flexural strength=19.55 MPa,the maximum compressive strength=42.25 MPa,average porosity=24.52%,average apparent density=1.66 g/cm^(3),and average water absorption=14.79%).The sintered ceramics were characterized by XRF,XRD,optical microscopy analysis,SEM,TGA-DSC and FT-IR.The formation of liquid phase at high temperature may lead to the mutual bonding between particles,which might be the main reason for the improvement of mechanical properties of ceramic materials.Overall,SFTs were successfully sintered at low temperature to prepare ceramic materials with good mechanical properties,which are crucial for energy conservation and environmental preservation.
