锋利型双面槽数控刀片抛光支撑面刀尖磨损研究

通过研究锋利型双面槽数控刀片在抛光时支撑面的尖角磨损现象,分析了抛光刀片的受力并得到其运动模型,得出尖角磨损的一个重要原因是抛光刀片高频率、周期性的相对限位槽运动,设计了两种抛光夹具进行抛光测试验证,探索抛光夹具限位槽间隙、径向位置以及定位销孔间隙对刀片支撑面刀尖磨损的影响规律。实验得出:限位槽间隙对锋利型双面槽刀片支撑面刀尖磨损产生正相关的影响,而当限位槽间隙达到0.6mm后,其正相关的影响减缓;同一限位槽间隙的不同径向位置抛光时对刀尖磨损无明显影响;定位销孔间隙对刀尖磨损有明显的影响,定位销孔间隙越大,刀尖磨损越严重。本研究可指导其他锋利型产品的抛光夹具设计,抛光夹具的限位槽双边间隙设计在0.2~0.4mm为宜,定位销孔略大于支撑盘定位销即可。

锋利型玻璃纤维增强可弯曲钹形树脂砂轮的研究开发

在固定的成型工艺和烤制工艺下,通过对玻璃纤维增强可弯曲钹形树脂砂轮配方体系的调整,涉及磨料、树脂和填料的选配,研发出一系列锋利型玻纤增强可弯曲钹形树脂砂轮,主要开发的规格为102 mm×2.8 mm×16 mm产品,其综合性能高于常规产品20%,市场前景广阔,有着一定的经济效益,具有高性价比。

Technique for Measuring the Sharpness of Staple Fiber Cutter Blades

Quantitative measurement of the cutter blade sharpness is yet a difficult problem, since so far there has been no appropriate testing method. In this paper, a technique is introduced for measuring the cutter blade sharpness at different testing conditions. The sharpness of cutter blades are measured by detecting the force to cut off the fiber with a material strength testing machine, and the results indicated that the technique could be used to measure the cutter blade sharpness satisfactorily. The fiber tension and downward speed of cutter blades are recommended to be 4.9 cN and 50 mm/min respectively for cutting 0.22 mm PET fiber.