To improve the environmental benefits and solve the problems of large shrinkage and high brittleness, the partial replacement of calcined kaolin by fly ash as a raw material for geopolymer synthesis and the influences...To improve the environmental benefits and solve the problems of large shrinkage and high brittleness, the partial replacement of calcined kaolin by fly ash as a raw material for geopolymer synthesis and the influences of polypropylene (PP) fiber on the mechanical properties and volume stability were investigated. The results show that compressive strength of the geopolymer containing 33.3%(mass fraction) fly ash by steam curing at 80 ℃ for 6 d is improved by 35.5%. The 3-day compressive strength, flexural strength and impacting energy of geopolymers containing 0.05%PP fiber increase by 67.8%, 36.1% and 6.25%, while the shrinkage and modulus of compressibility decrease by 38.6% and 31.3%, respectively. The results of scanning electron microscopy (SEM) and the appearances of crack growths confirm that PP fiber can offer a bridging effect over the harmful pores and defects and change the expanding ways of cracks, resulting in a great improvement of strength and toughness.展开更多
The warm-hot deformation behavior of CF53 steel was studied with hot compression tests at temperature of 1 123-1 273 K and strain rate of 0. 1-20 s^-l. The activation energy for warm-hot deformation is 274. 816 kJ/mol...The warm-hot deformation behavior of CF53 steel was studied with hot compression tests at temperature of 1 123-1 273 K and strain rate of 0. 1-20 s^-l. The activation energy for warm-hot deformation is 274. 816 kJ/mol. The influences of Zener-Hollomon parameter, strain and grain size imposing on the flow stress were ana- lyzed in the temperature range of warm-hot forging. Based on the creep theory and mathematic theory of statistics, mathematical models of flow stress were obtained. The results provide a scientific basis for controlling microstruc- ture of forging process through Zener-Hollomon parameter.展开更多
Hydroforming process of a Y-shaped stainless steel tube was investigated through numerical simulation and experiments. The forming process and reasons of typical defects were analyzed with three different loading path...Hydroforming process of a Y-shaped stainless steel tube was investigated through numerical simulation and experiments. The forming process and reasons of typical defects were analyzed with three different loading paths. Thickness distribution of formed Y-shaped tube was obtained. It is shown by numerical and experimental results that the transition regions are depressed in the forming condition of low inner pressure and wrinkles occur, while fracture occurs in the forming condition of high inner pressure. After forming, the thickness in left transition fillet region is the largest, that in fight transition fillet region is thinner, and the thinnest thickness is at the top of the protrusion. The original thickness line is below the top of the protrusion. The thinning area occurs above this line, while the thickening area is below this line. The maximum thinning rate is significantly increased as the calibration pressure increases, while the maximum thickening rate remains almost unchanged.展开更多
Based on the characteristics of integrated virtual prototype technology, the mechanical system sub-model, the hydraulic system sub-model and the control system sub-model of a forging manipula- tor system have been bui...Based on the characteristics of integrated virtual prototype technology, the mechanical system sub-model, the hydraulic system sub-model and the control system sub-model of a forging manipula- tor system have been built using a variety of software, and a forging manipulator mtrltidisciplinary co- simulation model has been also built using a method of simulation models interface. Then the simu- lation and experiment are finished, and the result of the experiment is in good agreement with the re- sult of the simulation. It shows that the co-simulation model established can simulate accurately pa- rameter changes in real time during the moving of the forging manipulator such as displacement, ve- locity and pressure flow, which is of important significance for the optimized design of the forging manipulator system to establish the models.展开更多
Microstructural features of a duplex-phase Zr-2.5Nb alloy were investigated in detail using electron channeling contrast （ECC） imaging and electron backscatter diffraction （EBSD） technique in an emission gun scann...Microstructural features of a duplex-phase Zr-2.5Nb alloy were investigated in detail using electron channeling contrast （ECC） imaging and electron backscatter diffraction （EBSD） technique in an emission gun scanning electron microscope （FEGSEM）. The excellent resolution provided by the FEGSEM promises the combined utilization of both techniques to be quite adequate for characterizing the duplex-phase microstructures. Results show that the microstructure of the Zr-2.5Nb alloy is composed of bulk a grains （majority） in equiaxed or plate shape and thin 13 films （minority） surrounding the bulk grains, with their average grain size and thickness measured to be 1.4 prn and 72 nm, respectively. Analyses on a-grain boundaries reveal a number of low angle boundaries, most of which belong to deformation-induced dislocation boundaries. Measurements on relative propor- tions of various Burgers boundaries suggest very weak （if any） variant selection during 13 ~ a cooling, which should be re- lated to deformation-induced higher nucleation rate of a phases. Compared to earlier attempts, more satisfactory indexing of fine β phases （down to nanoscale） is attained by the FEGSEM-based EBSD. Examples are presented to clearly reveal well-obeyed Burgers orientation relationships between adjacent α and β phases. Finally, it is deduced that continuing applica- tion of the FEGSEM-based EBSD to duplex-phase Zr alloys could help clarify controversies like the deformation priority of the two phases.展开更多
基金Project(2006AA06Z225) supported by the National High-Tech Research and Development Program of China
文摘To improve the environmental benefits and solve the problems of large shrinkage and high brittleness, the partial replacement of calcined kaolin by fly ash as a raw material for geopolymer synthesis and the influences of polypropylene (PP) fiber on the mechanical properties and volume stability were investigated. The results show that compressive strength of the geopolymer containing 33.3%(mass fraction) fly ash by steam curing at 80 ℃ for 6 d is improved by 35.5%. The 3-day compressive strength, flexural strength and impacting energy of geopolymers containing 0.05%PP fiber increase by 67.8%, 36.1% and 6.25%, while the shrinkage and modulus of compressibility decrease by 38.6% and 31.3%, respectively. The results of scanning electron microscopy (SEM) and the appearances of crack growths confirm that PP fiber can offer a bridging effect over the harmful pores and defects and change the expanding ways of cracks, resulting in a great improvement of strength and toughness.
基金The Automobile Industry Science and Tech-nology Development Fund (No3040)
文摘The warm-hot deformation behavior of CF53 steel was studied with hot compression tests at temperature of 1 123-1 273 K and strain rate of 0. 1-20 s^-l. The activation energy for warm-hot deformation is 274. 816 kJ/mol. The influences of Zener-Hollomon parameter, strain and grain size imposing on the flow stress were ana- lyzed in the temperature range of warm-hot forging. Based on the creep theory and mathematic theory of statistics, mathematical models of flow stress were obtained. The results provide a scientific basis for controlling microstruc- ture of forging process through Zener-Hollomon parameter.
基金the National Natural Science Foundation of China (Grant No.50525516)
文摘Hydroforming process of a Y-shaped stainless steel tube was investigated through numerical simulation and experiments. The forming process and reasons of typical defects were analyzed with three different loading paths. Thickness distribution of formed Y-shaped tube was obtained. It is shown by numerical and experimental results that the transition regions are depressed in the forming condition of low inner pressure and wrinkles occur, while fracture occurs in the forming condition of high inner pressure. After forming, the thickness in left transition fillet region is the largest, that in fight transition fillet region is thinner, and the thinnest thickness is at the top of the protrusion. The original thickness line is below the top of the protrusion. The thinning area occurs above this line, while the thickening area is below this line. The maximum thinning rate is significantly increased as the calibration pressure increases, while the maximum thickening rate remains almost unchanged.
基金Supported by the National Natural Science Foundation of China(No.51575471)Collaborative Innovation Program Topics of Heavy Machinery of Yanshan University(2011 Program,No.ZX01-20140400-01)
文摘Based on the characteristics of integrated virtual prototype technology, the mechanical system sub-model, the hydraulic system sub-model and the control system sub-model of a forging manipula- tor system have been built using a variety of software, and a forging manipulator mtrltidisciplinary co- simulation model has been also built using a method of simulation models interface. Then the simu- lation and experiment are finished, and the result of the experiment is in good agreement with the re- sult of the simulation. It shows that the co-simulation model established can simulate accurately pa- rameter changes in real time during the moving of the forging manipulator such as displacement, ve- locity and pressure flow, which is of important significance for the optimized design of the forging manipulator system to establish the models.
基金supported by the National Natural Science Foundation of China(Grant Nos.5140104051371202+3 种基金51531005&51421001)China Postdoctoral Science Foundation(Grant No.2015M572446)Postdoctoral Science Foundation of Chongqing(Grant No.Xm2015003)Scientific and Technological Research Program of Chongqing Municipal Education Commission(Grant No.KJ1500901)
文摘Microstructural features of a duplex-phase Zr-2.5Nb alloy were investigated in detail using electron channeling contrast （ECC） imaging and electron backscatter diffraction （EBSD） technique in an emission gun scanning electron microscope （FEGSEM）. The excellent resolution provided by the FEGSEM promises the combined utilization of both techniques to be quite adequate for characterizing the duplex-phase microstructures. Results show that the microstructure of the Zr-2.5Nb alloy is composed of bulk a grains （majority） in equiaxed or plate shape and thin 13 films （minority） surrounding the bulk grains, with their average grain size and thickness measured to be 1.4 prn and 72 nm, respectively. Analyses on a-grain boundaries reveal a number of low angle boundaries, most of which belong to deformation-induced dislocation boundaries. Measurements on relative propor- tions of various Burgers boundaries suggest very weak （if any） variant selection during 13 ~ a cooling, which should be re- lated to deformation-induced higher nucleation rate of a phases. Compared to earlier attempts, more satisfactory indexing of fine β phases （down to nanoscale） is attained by the FEGSEM-based EBSD. Examples are presented to clearly reveal well-obeyed Burgers orientation relationships between adjacent α and β phases. Finally, it is deduced that continuing applica- tion of the FEGSEM-based EBSD to duplex-phase Zr alloys could help clarify controversies like the deformation priority of the two phases.
