铝合金表面激光熔覆镍基复合涂层的组织与磨损性能

利用SEM、EDS、磨损试验机及硬度测试仪等设备对铝合金表面激光熔覆层的组织与磨损性能开展了研究。结果表明,当扫描速度为5 mm/s时,熔覆层气孔、裂纹等缺陷相对较少;在熔覆层顶部生成了许多块状及网状的Ni-Al金属间化合物,中部生成了(Ni,Cr,Fe)xCy金属间化合物,底部存在大量具有明显生长方向性的柱状α-Al枝晶。熔覆层顶部及中部保持着高硬度值,中部硬度最高值达8200MPa,是熔覆层底部硬度值的5倍以上。硬度值在熔覆层中部的末端开始显著下降。熔覆层的摩擦系数根据载荷不同其值在0.37~0.43间变化,并随着载荷增加而有所降低。Ni-Al和(Ni,Cr,Fe)xCy金属间化合物等强化相在熔覆层中的生成及其在在熔覆层中上层的均匀分布是改善材料硬度及磨损性能的主要原因。

Parameter optimization for tungsten carbide/Ni-based composite coating deposited by plasma transferred arc hardfacing

Ni-based composite coatings with a high content of tungsten carbides(Stelcar65composite coatings)were synthesized by plasma transferred arc(PTA)hardfacing.The welding parameters of Stelcar65composite coatings were optimized by orthogonal tests.The PTA welding parameters including welding current,powder feed rate and welding speed have significant influence on the tungsten carbide degradation.The values for the optimum welding current,powder feed rate and welding speed were determined to be100A,25g/min and40mm/min,respectively.The produced WC/Ni-based composite coatings were crack-and degradation-free.The microstructure of deposited layers,as well as the microstructure and microhardness of the optimal coating were further analyzed.

Microstructure of nickel foam/Mg double interpenetrating composites

The magnesium matrix double interpenetrating composites reinforced by nickel foam were fabricated by pressureless infiltration technology.Then the morphology of the nickel reinforcement and the microstructures of composites were characterized by SEM.The results show that not only is the nickel foam reinforcement reticular in three dimensions,but also the struts of foam keep the network structure,which ensures that the Ni foam/Mg composites are double interpenetrating.The interface bonding of composites between magnesium matrix and nickel foam reinforcement is good,without reaction around the interface,which is the indispensable condition that advanced composites should possess.Magnesium matrix distributes in the windows of nickel foam,the triangle center holes and microhole of nickel struts,and the composites have double interpenetrating structure,which makes the composites have unique properties.

Influence of SiO_2 nano-particles on microstructures and properties of Ni-W-P/CeO_2-SiO_2 composites prepared by pulse electrodeposition

Ni-W-P base composites containing CeO2 and SiO2 nano-particles were prepared on common carbon steel surface by pulse co-deposition of Ni,W,P,CeO2 and SiO2 nano-particles.The influence of SiO2 concentrations in bath on microstructures and properties of Ni-W-P/CeO2-SiO2 composites was studied,and the characteristics were assessed by chemical compositions,element distribution,surface morphologies,deposition rate and microhardness.The results indicate that when SiO2 concentration in bath is controlled at 20 g/L,the composites possess the fastest deposition rate,the highest microhardness,compact microstructures,smaller crystallite sizes and uniform distribution of W,P,Ce and Si within Ni-W-P matrix metal.Increasing SiO2 concentration in bath from 10 to 20 g/L leads to the refinement in grain size and the inhomogeneity of microstructures.While when SiO2 concentration is increased to 30 g/L,the crystallite sizes increase again and some bosses with nodulation shape appear on the surface of composites.

Influence of rotational speed in friction surfacing of nickel-aluminide reinforced aluminum matrix composite on commercially pure aluminum

The effect of rotational speed in the friction surfacing of nickel-aluminide reinforced Al-Zn-Mg-Cu alloy matrix composite on commercially pure aluminum was investigated. The nickel-aluminide reinforcement was fabricated by in-situ methods based on adding nickel powders to Al-Zn-Mg-Cu alloy melt during the semi-solid casting process.The findings showed that an increase in the rotational speed from 600 to 1000 r/min raised the coating efficiency from 65% to 76%. Besides, there was no significant difference between coating efficiencies in the coating with and without nickel-aluminide. The outcomes showed that if the coating was applied at a rotational speed of 1000 r/min, a traverse speed of 100 mm/min, and an axial feeding rate of 125 mm/min, the hardness and shear strength of the substrate increased by up to 225% and 195%, respectively. But the wear rate of the substrate dropped by 75%. Although the hardness of the coating containing nickel-aluminide increases by up to 32% compared to the coating without nickel-aluminide, nickel-aluminide does not affect the thermal stability of the coating.

Effect of Ni-coated MoS2 on microstructure and tribological properties of(Cu−10Sn)-based composites

The(Cu−10Sn)−Ni−MoS2 composites,prepared by powder metallurgy,were studied for the effects of Ni-coated MoS2 on the microstructure,mechanical properties and lubricating properties.The mechanism of effects of Ni and MoS2 on the properties of composites was analyzed through a comparative experiment by adding Ni and MoS2 separately.The results show that the nickel wrapping around the MoS2 particles decreases the reaction rate of MoS2 with the copper matrix,and greatly improves the bonding of the matrix.The composites with 12 wt.%Ni-coated MoS2(C12)show the optimum performance including the mechanical properties and tribological behaviors.Under oil lubrication conditions,the friction coefficient is 0.0075 with a pressure of 8 MPa and a linear velocity of 0.25 m/s.The average dry friction coefficient,sliding against 40Cr steel disc,is measured to be 0.1769 when the linear velocity and pressure are 0.25 m/s and 4 MPa,respectively.

Mechanical Properties of Ni-Coated Single Graphene Sheet and Their Embedded Aluminum Matrix Composites

The effects of Ni coating on the mechanical behaviors of single graphene sheet and their embedded Al matrix composites under axial tension are investigated using molecular dynamics （MD） simulation method. The results show that the Young＇s moduli and tensile strength of graphene obviously decrease after Ni coating. The results also show that the mechanical properties of Al matrix can be obviously increased by embedding a single graphene sheet. From the simulation, we also find that the Young＇s modulus and tensile strength of the Ni-coated graphene/Al composite is obviously larger than those of the uncoated graphene/Al composite. The increased magnitude of the Young＇s modulus and tensile strength of graphene/Al composite are 52.27% and 32.32% at 0.01 K, respectively, due to Ni coating. By exploring the effects of temperature on the mechanical properties of single graphene sheet and their embedded Al matrix composites, it is found that the higher temperature leads to the lower critical strain and tensile strength.

Microstructures and mechanical properties of Ni-coated SiC particles reinforced AZ61 alloy composites

In order to improve the interface bonding of SiCp/AZ61 composites prepared by powder metallurgy followed by hot extrusion, the electroless plating of Ni-P coating on SiCp was carried out. The influence of Ni coating on microstructure and mechanical properties of the composites was analyzed. The results show that SiC particles distribute more uniformly in the composites after surface Ni plating and there are fewer defects in Ni-coated composite. The Ni coating reacts with the magnesium matrix forming the Mg2Ni interfacial compound layer during the sintering process. The relative density of the composite increases from 97.9% to 98.4% compared with uncoated one and the hardness of the Ni-coated composite increases more rapidly as the volume fraction of SiCp increases. The tensile test results show that the tensile strength increases from 320 to 336 MPa when the volume friction of SiC particle is 9% and the Ni-coated composites have larger elongation, indicating that Ni coating improves the interfacial bonding strength and the performance of the composites. In addition, the fracture properties of SiCp/AZ61 composites were analyzed.