堆焊过程中横向磁场对镍基高温合金组织和性能的影响

在镍基高温合金等离子弧堆焊过程中引入横向交流磁场,利用磁场的作用来提高堆焊层的性能。在堆焊过程中,调节磁场参数和焊接工艺规范,并对不同参数下的堆焊层进行硬度试验、磨损试验以及显微组织进行分析,结果发现适当磁场参数产生的电磁搅拌不仅可以细化堆焊层金属的组织,而且可以控制堆焊层中硬质相的数量及分布形态;从而改善堆焊层金属的硬度和耐磨性。此外,电磁搅拌还能减小堆焊层化学成分不均匀性,提高堆焊层的塑性和韧性,降低结晶裂纹和气孔的敏感性,提高堆焊层金属的综合力学性能,全面改善堆焊层的质量。

Effect of Ru on stress rupture properties of nickel-based single crystal superalloy at high temperature

Two experimental single crystal superalloys, Ru-free alloy and Ru-containing alloy with [001] orientation, other alloying element contents being basically kept same, were cast in the directionally solidified furnace. The effect of Ru on the stress rupture properties of the single crystal superalloy was investigated at （980 ℃, 250 MPa）, （1100 ℃, 140 MPa） and （1120 ℃, 140 MPa）. The results show that Ru can enhance high temperature stress rupture properties of single crystal superalloy. The improvement effect of Ru addition on stress rupture properties decreases with increasing test temperature. The γ′ coarsening and rafting directionally are observed in Ru-free alloy and Ru-containing alloy after stress rupture test. Needle shaped TCP phases precipitated in both of alloys after stress rupture test at （1100 ℃, 140 MPa） and （1120 ℃, 140 MPa） and no TCP phase was observed in both of alloys after stress rupture test （980 ℃, 250 MPa）. The precipitate volume fraction of TCP phases is significantly decreased by the addition of Ru. At last, the relationship between the microstructure change with Ru addition and improvement of stress rupture properties was discussed.

Phase precipitation behavior and tensile properties of as-cast Ni-based superalloy during heat treatment

The phase precipitation behavior and tensile properties of an as-cast Ni-based alloy,IN617B alloy,after solution heat treatment and long-term aging treatment were investigated.Ti(C,N),M6C and M23C6 are the primary precipitates in as-cast microstructure.After solution heat treatment,most of carbides dissolve into the matrix except a few fine Ti(C,N)within grains.During long-term aging at 700°C,the phase precipitation behaviors of the alloy are characterized as follows:(1)M23C6 carbides at grain boundaries(GBs)transform from film-like shape to cellular shape and gradually coarsen due to the decrease of the surface energy and element aggregation to GBs;(2)M23C6 carbides within grains have a bar-like morphology with a preferential growth direction[110]and have a cube-on-cube coherent orientation relationship with the matrixγ;(3)γ?particles inhibit the coarsening of M23C6 within grains by constraining the diffusion of formation elements.Furthermore,the tensile strength of the alloy obviously increases,but the ductility significantly decreases after the aging for 5000 h.The alloy has a relatively stable microstructure which guarantees the excellent tensile properties during long-term aging.

Evolution of misfit dislocation network and tensile properties in Ni-based superalloys:a molecular dynamics simulation

The structural evolution of dislocation network is closely related to y' rafting and tensile properties. In this work, the effects of strain rate and temperature on the structural evolution of interface dislocation network in Ni-based superalloys are studied by molecular dynamics simulations. The correlation between the evolution of dislocation network and tensile properties is also explored. The results indicate that the dislocation network shows different degrees of deformation and damage at various strain rates and temperatures. The ),' rafting depends on the damage structure of dislocation network at various strain rates and tem- peratures. Moreover, the tensile properties of interface in Ni-based superalloys are closely related to the evolution of disloca- tion network and dislocation motion mechanisms.