电刷镀镍基Al_2O_3复合镀层组织和性能的研究

应用复合电刷镀技术制备了含有Al2O3陶瓷颗粒的镍基复合镀层,对复合镀层表面形貌进行了研究,对镀层的显微硬度和摩擦磨损性能进行了测试,并分析了Al2O3对镀层磨损性能的影响。结果表明,细小的Al2O3陶瓷颗粒复合镀层较快速单一镍镀层具有更高的显微硬度和良好的耐磨性。

Interface characteristics of Al_2O_3－13%TiO_2 ceramic coatings prepared by laser cladding

Al2O3-13%TiO2 （mass fraction） coatings, prepared by laser cladding on nickel-based alloy, were heated using high frequency induction sources. The coating microstructure and the interface between bond coating and ceramic coating were characterized by SEM, XRD and EDS. The results show that two-layer substructure exists in the ceramic coating： one layer evolving from fully melted region where the sintered grains grow fully; another layer resembling the liquid-phase-sintered structure consisting of three-dimensional net where the melted Al2O3 particles are embedded in the TiO2-rich matrix. The mechanism of the two-layer substructure formation is also explained in terms of the melting and flattening behavior of the powders during laser cladding processing. The spinel compounds NiAl2O4 and acicular compounds Cr2O3 are discovered in the interface between bond coating and ceramic coating. It proves that the chemical reactions in the laser cladding process will significantly enhance the coating adhesion.

Tribological properties of nanostructured Al_2O_3-40%TiO_2 multiphase ceramic particles reinforced Ni-based alloy composite coatings

The Ni-based alloy composite coatings reinforced by nanostructured Al2O3-40%TiO2 multiphase ceramic particles were prepared on the surface of 7005 aluminum alloy by plasma spray technology. The microstructure and tribological properties of the composite coatings were researched. The results show that the composite coatings mainly consist of γ-Ni, α-Al2O3, γ-Al2O3 and rutile-TiO2 etc, and exhibit lower friction coefficients and wear losses than the Ni-based alloy coatings at different loads and speeds. The composite coating bears low contact stress at 3 N and its wear mechanism is micro-cutting wear. As loads increase to 6-12 N, the contact stress is higher than the elastic limit stress of worn surface, and the wear mechanisms change into multi-plastic deformation wear, micro-brittle fracture wear and abrasive wear. With the increase of speeds, the contact temperature of worn surface increases. The composite coating experiences multi-plastic deformation wear, fatigue wear and adhesive wear.

Influence of ultrasonic on the coking amount of catalyst （Ni/γ-Al2O3） for the dry reforming of benzene

The Influence of ultrasonic treatment on the coking amount of a nickel-based catalyst （Ni/γ-Al2O3） for the reaction of reforming with carbon dioxide of Benzene was investigated. The results show that ultrasonic treatment modify the pore size distribution of the catalysts significantly and also reduce the amount of coke formed on the catalyst. The reduction in the coking amount is not sensitive to the power output of the ultrasonic treatment device in the power range tested （120 W and 500 W）.

Hydrogenation properties of mechanically milled Mg_2Ni_(0.8)Cr_(0.2)-CoO/Al_2O_3 composites

Mg2Ni0.8Cr0.2-x wt.% CoO/Al2O3 (x=0.5, 1, 2 and 3) composites were prepared by mechanically milling sintered Mg2Ni0.8Cr0.2 alloy and CoO/Al2O3 compound for 45 h. The addition of CoO/Al2O3 compound resulted in the good kinetics properties of hydriding/dehydriding reaction of the composites. The composite with 1.0 wt.% CoO/Al2O3 catalyst could reach the maximum hydrogen absorption capacity (2.9 wt.%) within 5 min at 393 K under H2 pressure of 4 MPa, and can desorb rapidly at 493 K. The decomposition and synthesis of hydrogen molecule on Mg2Ni0.8Cr0.2 alloy surface was promoted by addition of CoO/Al2O3 catalyst. In addition, the formation of metallic Ni particles, strain and defects during the ball milling process also resulted in the improved hydrogenation performance of Mg2Ni-based alloys.

镍基纳米Al_2O_3粉末复合电刷镀镀层的耐磨性

为了进一步提高刷镀层的耐磨性 ,在 4 5 #钢基体上刷镀含有纳米 Al2 O3粉末的镍基复合镀层。通过光学金相显微镜、扫描电子显微镜对镀层显微组织进行分析 ,用显微硬度计测定了镀层和基体的硬度 ,在 SRV磨损试验机上进行了磨损试验 ,用表面形貌仪测量了镀层磨损量。试验结果表明 ,加入纳米 Al2 O3粉末的复合镀层的硬度要比单纯的致密镍镀层的硬度高。随着纳米 Al2 O3粉末加入量的增加 ,复合镀层硬度逐渐提高。含纳米 Al2 O3粉末的镍基复合镀层与单纯致密镍镀层相比 ,具有更高的耐磨性 ,将有广泛的应用前景。