Vehicle crashworthiness simulation is the main component of the virtual auto-body design. One developing commercial vehicle was simulated on crashworthiness by the non-linear finite element method. The bumper crashwor...Vehicle crashworthiness simulation is the main component of the virtual auto-body design. One developing commercial vehicle was simulated on crashworthiness by the non-linear finite element method. The bumper crashworthiness at the speed of 8 km/h was analyzed and valuated. On the other hand, the deformation of the auto-body, the movement of the steering wheel and the dynamic responses of the occupant at the initial velocity of 50 km/h were studied. The results appear that the design of the vehicle could be improved on structure and material. Finally, the frontal longitudinal beam, the main energy-absorbing part of the auto-body, was optimized on structure. Simulation results also show that applying new material, such as high strength steel, and new manufacture techniques, such as tailor-welded blanks could improve the crashworthiness of the vehicle greatly.展开更多
This paper proposes a novel collision post structure designed to improve the crashworthiness of subway cab cars.The structure provides two innovative features:1)a simpler connection between the post and the car roof,w...This paper proposes a novel collision post structure designed to improve the crashworthiness of subway cab cars.The structure provides two innovative features:1)a simpler connection between the post and the car roof,which gives a more reasonable load transfer path to reduce the stress concentration at the joint;and 2)a stiffness induction design that provides an ideal deformation model to protect the safe space of the cab cars.The novel collision post structure was evaluated with finite element analysis,and a prototype cab car was mechanically tested.The results demonstrate that the deformation response was stable and agreed well with the expected ideal mode.The maximum load was 874.17 kN and the responses remained well above the elastic design load of 334 kN as required by the design specification.In addition,there was no significant tearing failure during the whole test process.Therefore,the novel collision post structure proposed has met the requirements specified in new standard to improve the crashworthiness of subway cab cars.Finally,the energy absorption efficiency and light weight design highlights were also summarized and discussed.展开更多
In this paper the optimal model of the main energy absorbed structure in an auto-body “front rail”, based on structural crashworthiness is built. For an optimal design on structure crashworthiness, the new method is...In this paper the optimal model of the main energy absorbed structure in an auto-body “front rail”, based on structural crashworthiness is built. For an optimal design on structure crashworthiness, the new method is based on a response surface model and Pareto GA, which improves the efficiency and flexibility of an optimal design, that is brought forward. The traditional optimal method can not be applied in the design of an impact structure due to the high nonlinearity and large time cost of crashworthiness FE analysis. So the method of an optimal design based on crashworthiness is brought forward. After constructing the response surface model of auto-body crashworthiness, the Pareto GA can be applied to find the multi-objective globally. The optimal solution set can then be used to provide many scheme combinations for choice structural parameters.To acquire the optimized structure parameters on front rail crashworthiness, this simplified model of an original design is built. After studying various ways of reinforcing the cross-section to control the structural failure mode, a better method has been found. On the precondition of not increasing the mass of the structure, an optimal design of the front rail is performed further. Finally, the optimized scheme is implemented in the full-car impact analysis and crashworthiness is studied. With proper measures to control deformation of the front rail structure the crashworthiness can be improved with minor structural modifications.展开更多
文摘Vehicle crashworthiness simulation is the main component of the virtual auto-body design. One developing commercial vehicle was simulated on crashworthiness by the non-linear finite element method. The bumper crashworthiness at the speed of 8 km/h was analyzed and valuated. On the other hand, the deformation of the auto-body, the movement of the steering wheel and the dynamic responses of the occupant at the initial velocity of 50 km/h were studied. The results appear that the design of the vehicle could be improved on structure and material. Finally, the frontal longitudinal beam, the main energy-absorbing part of the auto-body, was optimized on structure. Simulation results also show that applying new material, such as high strength steel, and new manufacture techniques, such as tailor-welded blanks could improve the crashworthiness of the vehicle greatly.
基金Project(2016YFB1200505-016)supported by the National Key Research and Development Program of ChinaProject(51675537)supported by the National Natural Science Foundation of ChinaProject(2018zzts161)supported by the Independent Exploration and Innovation Project of Central South University,China。
文摘This paper proposes a novel collision post structure designed to improve the crashworthiness of subway cab cars.The structure provides two innovative features:1)a simpler connection between the post and the car roof,which gives a more reasonable load transfer path to reduce the stress concentration at the joint;and 2)a stiffness induction design that provides an ideal deformation model to protect the safe space of the cab cars.The novel collision post structure was evaluated with finite element analysis,and a prototype cab car was mechanically tested.The results demonstrate that the deformation response was stable and agreed well with the expected ideal mode.The maximum load was 874.17 kN and the responses remained well above the elastic design load of 334 kN as required by the design specification.In addition,there was no significant tearing failure during the whole test process.Therefore,the novel collision post structure proposed has met the requirements specified in new standard to improve the crashworthiness of subway cab cars.Finally,the energy absorption efficiency and light weight design highlights were also summarized and discussed.
文摘In this paper the optimal model of the main energy absorbed structure in an auto-body “front rail”, based on structural crashworthiness is built. For an optimal design on structure crashworthiness, the new method is based on a response surface model and Pareto GA, which improves the efficiency and flexibility of an optimal design, that is brought forward. The traditional optimal method can not be applied in the design of an impact structure due to the high nonlinearity and large time cost of crashworthiness FE analysis. So the method of an optimal design based on crashworthiness is brought forward. After constructing the response surface model of auto-body crashworthiness, the Pareto GA can be applied to find the multi-objective globally. The optimal solution set can then be used to provide many scheme combinations for choice structural parameters.To acquire the optimized structure parameters on front rail crashworthiness, this simplified model of an original design is built. After studying various ways of reinforcing the cross-section to control the structural failure mode, a better method has been found. On the precondition of not increasing the mass of the structure, an optimal design of the front rail is performed further. Finally, the optimized scheme is implemented in the full-car impact analysis and crashworthiness is studied. With proper measures to control deformation of the front rail structure the crashworthiness can be improved with minor structural modifications.
