减少钛合金表面氧化的阴极电保护激光加工的研究

针对Ti及钛合金在激光加工过程中极易发生表面氧化的问题,提出了一种基于惰性电解液的阴极电保护激光加工工艺。利用SEM和EDS表征了该工艺中不同工作电流和电解液下加工区域的微观形貌和O含量。结果表明,利用电流竞争和提高电解液惰性的2个思路,可以降低激光加工区域的O含量。在工作电流为600 mA、电解液是0.2 mol/L KNaC_(4)H_(4)O_(6)(酒石酸钾钠)的40%EtOH溶液时,加工区域极少产生裂纹、气孔等缺陷,且含O量降至4.9%。利用电压表和参比电极测量了装置的工作回路伏安特性曲线和阴极极化曲线,以明确本工艺的电力要求和样品的极化状况。结果表明,工作电流在150~900 mA的区间里,工作回路伏安特性曲线和阴极极化曲线都呈明显的线性关系。分析2条曲线,佐证了电解液惰性与O含量的关系:提高电解液惰性可以减少加工区域H2O的供给,从而以减少反应物的方式阻止H_(2)O氧化Ti的反应正向移动,降低O含量。

Significantly enhanced photoelectrochemical cathodic protection performance and preventing biofouling dual functional Cu_(2)ZnSnS_(4)/TiO_(2)nanotube composite material

A new type of photoelectrochemical cathodic protection technology(a combination of seawater corrosion and biological fouling resistance)is being actively researched to alleviate the serious corrosion of marine metal materials.At present,there is almost no research on anti-corrosion and anti-fouling dual functional materials.In this paper,Cu_(2)ZnSnS_(4)is attached to the surface of TiO,nanotubes through a one-step hydrothermal method for modification.The results indicate that when the hydrothermal reaction time is 24 h,Cu_(2)ZnSnS_(4)/TiO_(2)nanocomposite material exhibits excellent performance in coupling with the protected 304 SS,with its open circuit potential shifts negatively to-1.04 V.This material improves the separation efficiency of photogenerated electrons and effectively improves the photochemical cathodic protection of 304 stainless steel.The high removal rate of Staphylococcus aureus(up to 93%)of the as-prepared samples also proved that it has the effect of the anti-biological fouling.

Characterization and photoelectrochemical performance of Zn-doped TiO_2 films by sol-gel method

Zn-doped TiO2 (Zn?TiO2) thin films were prepared by the sol?gel method on titanium substrates with heat treatment at different temperatures. The effects of heat treatment temperatures and Zn doping on the structure, photocathodic protection and photoelectrochemical properties of TiO2 thin films were investigated. It is indicated that the photoelectrical performance of the Zn?TiO2 films is enhanced with the addition of Zn element compared with the pure-TiO2 film and the largest decline by 897 mV in the electrode potential is achieved under 300 °C heat treatment. SEM?EDS analyses show that Zn element is unevenly distributed in Zn?TiO2 films; XRD patterns reveal that the grain size of Zn?TiO2 is smaller than that of pure-TiO2; FTIR results indicate that Zn - O bond forms on Zn?TiO2 surface. Ultraviolet visible absorption spectra prove that Zn?TiO2 shifts to visible light region.Mott?Shottky curves show that the flat-band potential of Zn?TiO2 is more negative and charge carrier density is bigger than that ofpure-TiO2, implying that under the synergy of the width of the space-charge layer, carrier density and flat-band potential, Zn?TiO2 with 300 °C heat treatment displays the best photocathodic protection performance.

Improvement of hydrogen embrittlement and stress corrosion cracking by annealing for Al-4.4Mg-0.6Mn alloy

With no annealing treatment, cathodic polarization trends in 5083F A1 alloy revealed concentration polarization and activation polarization. However, the annealed specimens have lower current densities at corrosion protection potential compared to the non-annealed specimen. The results of SSRTs conducted in seawater at the applied potential range of-l.8 V to -0.5 V indicated that the maximum tensile strength, elongation, and time-to-fracture had high values at applied potentials of -0.7 to -1.4 V. The maximum tensile strength, elongation, and time-to-f？acture decreased when the potential values were beyond this range in either anodic or cathodic direction. In general, the increased shear lip caused by annealing treatment indicates elongation. Time-to-fracture would likely increase with elongation. Potentials between -0.5 V to -0.6 V were found to be in the region of stress corrosion cracking. The corrosion protection zone was determined to be -0.7 V to -J,4 V because these potential ranges produced good mechanical properties. Potential less than -1.4 V produced a fractured surface with a mixture of dimples （ductile fractures） and a quasi-cleavage pattern resulting from the effects of hydrogen gas.

Effect of Zn/Mg ratio on cathodic protection of carbon steel using Al-Zn-Mg sacrificial anodes

Al-Zn-Mg alloys with different Zn/Mg mass ratios were evaluated as sacrificial anodes for cathodic protection of carbon steel in 3.5 wt.%Na Cl solution.The anodes were fabricated from pure Al,Zn and Mg metals using casting technique.Optical microscopy,SEM-EDS,XRD and electrochemical techniques were used.The results indicated that with decreasing Zn/Mg mass ratio,the grain size ofα(Al)and the particle size of the precipitates decreased while the volume fraction of the precipitates increased.The anode with Zn/Mg mass ratio>4.0 exhibited the lowest corrosion rate,while the anode with Zn/Mg mass ratio<0.62 gave the highest corrosion rate and provided the highest cathodic protection efficiency for carbon steel(AISI 1018).Furthermore,the results showed that the anode with Zn/Mg mass ratio<0.62 exhibited a porous corrosion product compared to the other anodes.

Hollow-in-hollow carbon spheres with hollow foam-like cores for lithium-sulfur batteries

Lithium-sulfur batteries have attracted increasing attention because of their high theoretical capadty. Using sulfur/carbon composites as the cathode materials has been demonstrated as an effective strategy to optimize sulfur utilization and enhance cycle stability as well. In this work hollow-in-hollow carbon spheres with hollow foam-like cores （HCSF@C） are prepared to improve both capability and cycling stability of lithium-sulfur batteries. With high surface area and large pore volumes, the loading of sulfur in HCSF@C reaches up to 70 wt.%. In the resulting S/HCSF@C composites, the outer carbon shell serves as an effective protection layer to trap the soluble polysulfide intermediates derived from the inner component. Consequently, the S/HCSF@C cathode retains a high capacity of 780 mAh/g after 300 cycles at a high charge/discharge rate of 1 A/g.