Hexagonal boron nitride(h-BN)ceramics have become exceptional materials for heat-resistant components in hypersonic vehicles,owing to their superior thermal stability and excellent dielectric properties.However,their ...Hexagonal boron nitride(h-BN)ceramics have become exceptional materials for heat-resistant components in hypersonic vehicles,owing to their superior thermal stability and excellent dielectric properties.However,their densification during sintering still poses challenges for researchers,and their mechanical properties are rather unsatisfactory.In this study,SrAl_(2)Si_(2)O_(8)(SAS),with low melting point and high strength,was introduced into the h-BN ceramics to facilitate the sintering and reinforce the strength and toughness.Then,BN-SAS ceramic composites were fabricated via hot press sintering using h-BN,SrCO_(3),Al_(2)O_(3),and SiO_(2) as raw materials,and effects of sintering pressure on their microstructure,mechanical property,and thermal property were investigated.The thermal shock resistance of BN-SAS ceramic composites was evaluated.Results show that phases of as-preparedBN-SAS ceramic composites are h-BN and h-SrAl_(2)Si_(2)O_(8).With the increase of sintering pressure,the composites’densities increase,and the mechanical properties shew a rising trend followed by a slight decline.At a sintering pressure of 20 MPa,their bending strength and fracture toughness are(138±4)MPa and(1.84±0.05)MPa·m^(1/2),respectively.Composites sintered at 10 MPa exhibit a low coefficient of thermal expansion,with an average of 2.96×10^(-6) K^(-1) in the temperature range from 200 to 1200℃.The BN-SAS ceramic composites prepared at 20 MPa display higher thermal conductivity from 12.42 to 28.42 W·m^(-1)·K^(-1) within the temperature range from room temperature to 1000℃.Notably,BN-SAS composites exhibit remarkable thermal shock resistance,with residual bending strength peaking and subsequently declining sharply under a thermal shock temperature difference ranging from 600 to 1400℃.The maximum residual bending strength is recorded at a temperature difference of 800℃,with a residual strength retention rate of 101%.As the thermal shock temperature difference increase,the degree of oxidation on the ceramic surface and cracks due to thermal stress are also increased gradually.展开更多
The influence of some additives on bulk density,phase composition,mechanical strength and thermal shock resistance of aluminium titanate （AT） ceramics was investigated.AT ceramics with different additives of MgO,SiO...The influence of some additives on bulk density,phase composition,mechanical strength and thermal shock resistance of aluminium titanate （AT） ceramics was investigated.AT ceramics with different additives of MgO,SiO2 and Fe2O3 were prepared by reaction sintering.Properties of AT ceramics were tested by using Archimedes,three-point bending and thermal cycling tests.It was found that additives of MgO,SiO2 and Fe2O3 or their compound additives are favorable to reduce the porosities of AT,enhance mechanical strength and thermal shock resistance.The role of additives can be rationalized in terms of promotion of sintering process,formation of new phases and influence on lattice constant c of AT ceramics.展开更多
Effects of VC/Cr3C2 on the microstructure and mechanical properties of Ti（C,N）-based cermets were studied. The microstructure was investigated by means of optical microscopy, X-ray diffractometry as well as scanning...Effects of VC/Cr3C2 on the microstructure and mechanical properties of Ti（C,N）-based cermets were studied. The microstructure was investigated by means of optical microscopy, X-ray diffractometry as well as scanning electron microscopy in combination with energy dispersive spectrometry. Mechanical properties, such as transverse rupture strength, hardness and fracture toughness, were measured. The results show that there are black core-grey rim structure and white core-grey rim structure in the microstructure. The grains become fine due to the VC/Cr3C2, and the grains of cermet added with 0.75VC/0.25Cr3C2 are refined most remarkably. The black core becomes finer with the increase of VC addition and rim phase becomes thicker with the decrease of Cr3C2 addition. The porosity increases with the increase of VC addition in VC/Cr3C2. Compared with the cermet free of VC/Cr3C2, the transverse rupture strength and hardness of cermets with VC/Cr3C2 are both improved, and the maximum values are both found for the cermet with 0.25VC/0.75Cr3C2. The fracture toughness can be effectively promoted by adding VC/Cr3C2 with an appropriate ratio of VC to Cr3C2, and the maximum value is found for the cermet with 0.5VC/0.5Cr3C2.展开更多
The stress intensity factors and stress conditions of machining cracks are analyzed by fracture mechanics on the basis of honing characteristics and of brittle ceramic mechanical behavior.Because the honing incidental...The stress intensity factors and stress conditions of machining cracks are analyzed by fracture mechanics on the basis of honing characteristics and of brittle ceramic mechanical behavior.Because the honing incidental tensile stresses effectively decrease the critical grinding stresses and increase the stress intensity factors of machining cracks,the honing process can be carried out easily.The results show that honing can be an efficient machining method for brittle materials.展开更多
The thermodynamics of interactions between various oxides（CaO,MgO,Al2O3 and Y2O3） and molten Ti and Ti alloys was investigated.The dissolution mechanism of oxides in molten Ti alloys was provided and the stability o...The thermodynamics of interactions between various oxides（CaO,MgO,Al2O3 and Y2O3） and molten Ti and Ti alloys was investigated.The dissolution mechanism of oxides in molten Ti alloys was provided and the stability of oxides in molten Ti alloys was investigated and predicted by thermodynamic analysis.Interactions between oxides and Ti-Al melts were studied by oxide crucible melting experiments.By quantitative analysis,it is indicated that impurity contents in alloys are proportionally decreased with increasing the Al content in alloys and decreasing the melt temperature,which is in agreement with the results of the predicting thermodynamic stability.展开更多
5Ni/（10NiO-NiFe2O4） cermet materials were prepared by cold pressing sintering method in different atmospheres. The phase compositions were studied by XRD, microstructure was studied by SEM and mechanical properties ...5Ni/（10NiO-NiFe2O4） cermet materials were prepared by cold pressing sintering method in different atmospheres. The phase compositions were studied by XRD, microstructure was studied by SEM and mechanical properties were studied by three-point-bending strength and heat cycle. The results show that Ni/（NiO-NiFe2O4） cermet can be obtained by sintering in vacuum or atmospheres with oxygen content of 2×10-5, 2×10-4 and 2×10-3, respectively, but the phase composition of the ceramics varies greatly with oxygen content of the sintering atmosphere. The cermet tends to have a high content of NiO when sintered in vacuum. The content of NiFe2O4 and Ni in the cermet materials respectively increases and decreases with increasing oxygen in the sintering atmosphere. In the vacuum, cermet has an average grain size of 3.90 μm and bending strength of 138.59 MPa, which is able to withstand thermal shock tests 6.67 times in average.展开更多
Wollastonite glass ceramics were prepared using the reactive crystallization sintering method by mixing waste glass powders with gehlenite.The crystallization property,thermodynamics,and kinetics of the prepared wolla...Wollastonite glass ceramics were prepared using the reactive crystallization sintering method by mixing waste glass powders with gehlenite.The crystallization property,thermodynamics,and kinetics of the prepared wollastonite glass ceramics were determined by X-ray diffraction analysis,scanning electron microscopy,energy-dispersive spectroscopy,high-resolution transmission electron microscopy,and differential thermal analysis.Results showed that crystals of wollastonite and alumina could be found in the gehlenite through its reaction with silicon dioxide.The wollastonite crystals showed a lath shape with a certain length-to-diameter ratio.The crystals exhibited excellent bridging and reinforcing effects.In the crystallization process,the aluminum ions in gehlenite diffused into the glass and the silicon ions in the glass diffused into gehlenite.Consequently,the three-dimensional frame structure of gehlenite was partially damaged to form a chain-like wollastonite.The results of crystallization thermodynamics and kinetics indicated that crystallization reaction could occur spontaneously under a low temperature(1173 K),with 20 wt%gehlenite added as the reactive crystallization promoter.The crystallization activation energy was evaluated as 261.99 kJ/mol by using the Kissinger method.The compression strength of the wollastonite glass ceramic samples(7.5 cm×7.5 cm)reached 251 MPa.展开更多
In this study,ceramics was prepared by slip casting(no pressure was used during shaping step)and atmospheric pressure sintering with low-melting point glass(LPG)powder as the binding material to facilitate the transfo...In this study,ceramics was prepared by slip casting(no pressure was used during shaping step)and atmospheric pressure sintering with low-melting point glass(LPG)powder as the binding material to facilitate the transformation of spodumene flotation tailings(SFTs)into ceramics at lower temperatures.The influence of sintering temperature and mass ratio of LPG on the mechanical properties(flexural strength and compressive strength)of ceramic materials was studied by orthogonal test.The results showed that when the mass ratio of LPG powder was higher than or equal to 20 wt%and the sintering temperature was higher than or equal to 550℃,mutual adhesion between the sample particles was realised and consequently the ceramic materials could be prepared with good mechanical properties(the maximum flexural strength=19.55 MPa,the maximum compressive strength=42.25 MPa,average porosity=24.52%,average apparent density=1.66 g/cm^(3),and average water absorption=14.79%).The sintered ceramics were characterized by XRF,XRD,optical microscopy analysis,SEM,TGA-DSC and FT-IR.The formation of liquid phase at high temperature may lead to the mutual bonding between particles,which might be the main reason for the improvement of mechanical properties of ceramic materials.Overall,SFTs were successfully sintered at low temperature to prepare ceramic materials with good mechanical properties,which are crucial for energy conservation and environmental preservation.展开更多
Ni Fe2O4 ceramics were prepared in different sintering atmospheres. The phase compositions, microstructures and mechanical properties were studied. The results show that the stoichiometric compound Ni Fe2O4 cannot be ...Ni Fe2O4 ceramics were prepared in different sintering atmospheres. The phase compositions, microstructures and mechanical properties were studied. The results show that the stoichiometric compound Ni Fe2O4 cannot be obtained in vacuum or atmospheres with oxygen contents of 2×10-5, 2×10-4 and 2×10-3, respectively. All the samples sintered in above-mentioned atmospheres contain phases of Ni Fe2O4 and Ni O. With increasing oxygen content, Ni Fe2O4 content in the ceramic increases, while Ni O content appears a contrary trend. In vacuum, Ni Fe2O4 ceramic has average grain size of 3.94 μm, and bending strength of85.12 MPa. The changes of the phase composition and mechanical properties of Ni Fe2O4 based cermets are mainly caused by the alteration of their properties of Ni Fe2O4 ceramic.展开更多
NiFe2O4-based cermet inert anodes with metallic phase compositions of Cu, Ni and 85Cu15Ni were prepared by cold pressing-sintering. Their corrosion resistance was also investigated in Na3 AIF6-Al2O3 melts. The resuits...NiFe2O4-based cermet inert anodes with metallic phase compositions of Cu, Ni and 85Cu15Ni were prepared by cold pressing-sintering. Their corrosion resistance was also investigated in Na3 AIF6-Al2O3 melts. The resuits show that the metallic phase species in cermets have no effect on the concentration of impurities in bath during electrolysis, the total steady-state concentration of impurities is almost the same, i.e. between 4.12 × 10^-4- 4.80 × 10^-4. There exists metal preferential corrosion for the cermet inert anode with metal Ni as metallic phase. For NiFe2 O4-based cermets, the cermet with metal Cu as metallic phase exhibits better corrosion resistance than the others.展开更多
Node interpolation cell method（NICM）is a micromechanics method employing the virtual displacement principle and the representative volume element（RVE）scheme to obtain the relationship between the global and the lo...Node interpolation cell method（NICM）is a micromechanics method employing the virtual displacement principle and the representative volume element（RVE）scheme to obtain the relationship between the global and the local strain.Mechanical properties of 2-D textile fabric reinforced ceramic matrix composites are predicted by NICM.Microstructures of 2-D woven and braided fabric reinforced composite are modeled by two kinds of RVE scheme.NICM is used to predict the macroscopic mechanical properties.The fill and warp yarns are simulated with cubic B-spline and their undulating forms are approximated by sinusoid.The effect of porosity on the fiber and matrix are considered as a reduction of elastic module.The connection of microstructure parameters and fiber volume fraction is modeled to investigate the reflection on the mechanical properties.The results predicted by NICM are compared with that by the finite element method（FEM）.The comparison shows that NICM is a valid and feasible method for predicting the mechanics properties of 2-D woven and braided fabric reinforced ceramic matrix composites.展开更多
基金National Natural Science Foundation of China (52072088, 52072089)Natural Science Foundation of Heilongjiang Province (LH2023E061)+1 种基金Scientific and Technological Innovation Leading Talent of Harbin Manufacturing (2022CXRCCG001)Fundamental Research Funds for the Central Universities (3072023CFJ1003)。
文摘Hexagonal boron nitride(h-BN)ceramics have become exceptional materials for heat-resistant components in hypersonic vehicles,owing to their superior thermal stability and excellent dielectric properties.However,their densification during sintering still poses challenges for researchers,and their mechanical properties are rather unsatisfactory.In this study,SrAl_(2)Si_(2)O_(8)(SAS),with low melting point and high strength,was introduced into the h-BN ceramics to facilitate the sintering and reinforce the strength and toughness.Then,BN-SAS ceramic composites were fabricated via hot press sintering using h-BN,SrCO_(3),Al_(2)O_(3),and SiO_(2) as raw materials,and effects of sintering pressure on their microstructure,mechanical property,and thermal property were investigated.The thermal shock resistance of BN-SAS ceramic composites was evaluated.Results show that phases of as-preparedBN-SAS ceramic composites are h-BN and h-SrAl_(2)Si_(2)O_(8).With the increase of sintering pressure,the composites’densities increase,and the mechanical properties shew a rising trend followed by a slight decline.At a sintering pressure of 20 MPa,their bending strength and fracture toughness are(138±4)MPa and(1.84±0.05)MPa·m^(1/2),respectively.Composites sintered at 10 MPa exhibit a low coefficient of thermal expansion,with an average of 2.96×10^(-6) K^(-1) in the temperature range from 200 to 1200℃.The BN-SAS ceramic composites prepared at 20 MPa display higher thermal conductivity from 12.42 to 28.42 W·m^(-1)·K^(-1) within the temperature range from room temperature to 1000℃.Notably,BN-SAS composites exhibit remarkable thermal shock resistance,with residual bending strength peaking and subsequently declining sharply under a thermal shock temperature difference ranging from 600 to 1400℃.The maximum residual bending strength is recorded at a temperature difference of 800℃,with a residual strength retention rate of 101%.As the thermal shock temperature difference increase,the degree of oxidation on the ceramic surface and cracks due to thermal stress are also increased gradually.
基金Project(2009BAE80B01) supported by the Key Projects in the National Science and Technology Pillar Program During the11th Five-Year Plan Period,China
文摘The influence of some additives on bulk density,phase composition,mechanical strength and thermal shock resistance of aluminium titanate （AT） ceramics was investigated.AT ceramics with different additives of MgO,SiO2 and Fe2O3 were prepared by reaction sintering.Properties of AT ceramics were tested by using Archimedes,three-point bending and thermal cycling tests.It was found that additives of MgO,SiO2 and Fe2O3 or their compound additives are favorable to reduce the porosities of AT,enhance mechanical strength and thermal shock resistance.The role of additives can be rationalized in terms of promotion of sintering process,formation of new phases and influence on lattice constant c of AT ceramics.
基金Project (090414185) supported by the Natural Science Foundation of Anhui Province, China
文摘Effects of VC/Cr3C2 on the microstructure and mechanical properties of Ti（C,N）-based cermets were studied. The microstructure was investigated by means of optical microscopy, X-ray diffractometry as well as scanning electron microscopy in combination with energy dispersive spectrometry. Mechanical properties, such as transverse rupture strength, hardness and fracture toughness, were measured. The results show that there are black core-grey rim structure and white core-grey rim structure in the microstructure. The grains become fine due to the VC/Cr3C2, and the grains of cermet added with 0.75VC/0.25Cr3C2 are refined most remarkably. The black core becomes finer with the increase of VC addition and rim phase becomes thicker with the decrease of Cr3C2 addition. The porosity increases with the increase of VC addition in VC/Cr3C2. Compared with the cermet free of VC/Cr3C2, the transverse rupture strength and hardness of cermets with VC/Cr3C2 are both improved, and the maximum values are both found for the cermet with 0.25VC/0.75Cr3C2. The fracture toughness can be effectively promoted by adding VC/Cr3C2 with an appropriate ratio of VC to Cr3C2, and the maximum value is found for the cermet with 0.5VC/0.5Cr3C2.
文摘The stress intensity factors and stress conditions of machining cracks are analyzed by fracture mechanics on the basis of honing characteristics and of brittle ceramic mechanical behavior.Because the honing incidental tensile stresses effectively decrease the critical grinding stresses and increase the stress intensity factors of machining cracks,the honing process can be carried out easily.The results show that honing can be an efficient machining method for brittle materials.
文摘The thermodynamics of interactions between various oxides（CaO,MgO,Al2O3 and Y2O3） and molten Ti and Ti alloys was investigated.The dissolution mechanism of oxides in molten Ti alloys was provided and the stability of oxides in molten Ti alloys was investigated and predicted by thermodynamic analysis.Interactions between oxides and Ti-Al melts were studied by oxide crucible melting experiments.By quantitative analysis,it is indicated that impurity contents in alloys are proportionally decreased with increasing the Al content in alloys and decreasing the melt temperature,which is in agreement with the results of the predicting thermodynamic stability.
基金Project (2001AA335013) supported by the National High-tech Research and Development Program of China
文摘5Ni/（10NiO-NiFe2O4） cermet materials were prepared by cold pressing sintering method in different atmospheres. The phase compositions were studied by XRD, microstructure was studied by SEM and mechanical properties were studied by three-point-bending strength and heat cycle. The results show that Ni/（NiO-NiFe2O4） cermet can be obtained by sintering in vacuum or atmospheres with oxygen content of 2×10-5, 2×10-4 and 2×10-3, respectively, but the phase composition of the ceramics varies greatly with oxygen content of the sintering atmosphere. The cermet tends to have a high content of NiO when sintered in vacuum. The content of NiFe2O4 and Ni in the cermet materials respectively increases and decreases with increasing oxygen in the sintering atmosphere. In the vacuum, cermet has an average grain size of 3.90 μm and bending strength of 138.59 MPa, which is able to withstand thermal shock tests 6.67 times in average.
基金Project(51308086)supported by the National Natural Science Foundation of ChinaProject(LJQ2015020)supported by the Program for Liaoning Excellent Talents in University,ChinaProject(2016RQ051)supported by the Program of Science-Technology Star for Young Scholars by the Dalian Municipality,China
文摘Wollastonite glass ceramics were prepared using the reactive crystallization sintering method by mixing waste glass powders with gehlenite.The crystallization property,thermodynamics,and kinetics of the prepared wollastonite glass ceramics were determined by X-ray diffraction analysis,scanning electron microscopy,energy-dispersive spectroscopy,high-resolution transmission electron microscopy,and differential thermal analysis.Results showed that crystals of wollastonite and alumina could be found in the gehlenite through its reaction with silicon dioxide.The wollastonite crystals showed a lath shape with a certain length-to-diameter ratio.The crystals exhibited excellent bridging and reinforcing effects.In the crystallization process,the aluminum ions in gehlenite diffused into the glass and the silicon ions in the glass diffused into gehlenite.Consequently,the three-dimensional frame structure of gehlenite was partially damaged to form a chain-like wollastonite.The results of crystallization thermodynamics and kinetics indicated that crystallization reaction could occur spontaneously under a low temperature(1173 K),with 20 wt%gehlenite added as the reactive crystallization promoter.The crystallization activation energy was evaluated as 261.99 kJ/mol by using the Kissinger method.The compression strength of the wollastonite glass ceramic samples(7.5 cm×7.5 cm)reached 251 MPa.
基金Projects(51674207,51922091)supported by the National Natural Science Foundation of ChinaProject(2018QNRC001)supported by the Young Elite Scientists Sponsorship Program by CAST,ChinaProjects(2019YFS0453,2018JY0148)supported by the Sichuan Science and Technology Program,China。
文摘In this study,ceramics was prepared by slip casting(no pressure was used during shaping step)and atmospheric pressure sintering with low-melting point glass(LPG)powder as the binding material to facilitate the transformation of spodumene flotation tailings(SFTs)into ceramics at lower temperatures.The influence of sintering temperature and mass ratio of LPG on the mechanical properties(flexural strength and compressive strength)of ceramic materials was studied by orthogonal test.The results showed that when the mass ratio of LPG powder was higher than or equal to 20 wt%and the sintering temperature was higher than or equal to 550℃,mutual adhesion between the sample particles was realised and consequently the ceramic materials could be prepared with good mechanical properties(the maximum flexural strength=19.55 MPa,the maximum compressive strength=42.25 MPa,average porosity=24.52%,average apparent density=1.66 g/cm^(3),and average water absorption=14.79%).The sintered ceramics were characterized by XRF,XRD,optical microscopy analysis,SEM,TGA-DSC and FT-IR.The formation of liquid phase at high temperature may lead to the mutual bonding between particles,which might be the main reason for the improvement of mechanical properties of ceramic materials.Overall,SFTs were successfully sintered at low temperature to prepare ceramic materials with good mechanical properties,which are crucial for energy conservation and environmental preservation.
基金Project(2008AA030503)supported by the National High Technology Research and Development Program of ChinaProject(51474238)supported by the National Natural Science Foundation of China
文摘Ni Fe2O4 ceramics were prepared in different sintering atmospheres. The phase compositions, microstructures and mechanical properties were studied. The results show that the stoichiometric compound Ni Fe2O4 cannot be obtained in vacuum or atmospheres with oxygen contents of 2×10-5, 2×10-4 and 2×10-3, respectively. All the samples sintered in above-mentioned atmospheres contain phases of Ni Fe2O4 and Ni O. With increasing oxygen content, Ni Fe2O4 content in the ceramic increases, while Ni O content appears a contrary trend. In vacuum, Ni Fe2O4 ceramic has average grain size of 3.94 μm, and bending strength of85.12 MPa. The changes of the phase composition and mechanical properties of Ni Fe2O4 based cermets are mainly caused by the alteration of their properties of Ni Fe2O4 ceramic.
基金Project(2005CB623703) supported by the National Basic Research Programof China project(03JJY3080) supported bythe Hunan Provincial Natural Science Foundation
文摘NiFe2O4-based cermet inert anodes with metallic phase compositions of Cu, Ni and 85Cu15Ni were prepared by cold pressing-sintering. Their corrosion resistance was also investigated in Na3 AIF6-Al2O3 melts. The resuits show that the metallic phase species in cermets have no effect on the concentration of impurities in bath during electrolysis, the total steady-state concentration of impurities is almost the same, i.e. between 4.12 × 10^-4- 4.80 × 10^-4. There exists metal preferential corrosion for the cermet inert anode with metal Ni as metallic phase. For NiFe2 O4-based cermets, the cermet with metal Cu as metallic phase exhibits better corrosion resistance than the others.
基金Supported by the Aviation Science Foundationof China(2009ZB5052)the Specialized Research Foundation for the Doctor Program of Higher Education(20070287039)~~
文摘Node interpolation cell method（NICM）is a micromechanics method employing the virtual displacement principle and the representative volume element（RVE）scheme to obtain the relationship between the global and the local strain.Mechanical properties of 2-D textile fabric reinforced ceramic matrix composites are predicted by NICM.Microstructures of 2-D woven and braided fabric reinforced composite are modeled by two kinds of RVE scheme.NICM is used to predict the macroscopic mechanical properties.The fill and warp yarns are simulated with cubic B-spline and their undulating forms are approximated by sinusoid.The effect of porosity on the fiber and matrix are considered as a reduction of elastic module.The connection of microstructure parameters and fiber volume fraction is modeled to investigate the reflection on the mechanical properties.The results predicted by NICM are compared with that by the finite element method（FEM）.The comparison shows that NICM is a valid and feasible method for predicting the mechanics properties of 2-D woven and braided fabric reinforced ceramic matrix composites.
