In order to build a ceramic component by inkjet printing, the object must be fabricated through the interaction and solidification of drops, typically in the range of 10–100 p L. In order to achieve this goal, stable...In order to build a ceramic component by inkjet printing, the object must be fabricated through the interaction and solidification of drops, typically in the range of 10–100 p L. In order to achieve this goal, stable ceramic inks must be developed. These inks should satisfy specific rheological conditions that can be illustrated within a parameter space defined by the Reynolds and Weber numbers. Printed drops initially deform on impact with a surface by dynamic dissipative processes, but then spread to an equilibrium shape defined by capillarity. We can identify the processes by which these drops interact to form linear features during printing, but there is a poorer level of understanding as to how 2D and 3D structures form. The stability of 2D sheets of ink appears to be possible over a more limited range of process conditions that is seen with the formation of lines. In most cases, the ink solidifies through evaporation and there is a need to control the drying process to eliminate the "coffee ring" defect. Despite these uncertainties, there have been a large number of reports on the successful use of inkjet printing for the manufacture of small ceramic components from a number of different ceramics. This technique offers good prospects as a future manufacturing technique. This review identifies potential areas for future research to improve our understanding of this manufacturing method.展开更多
The objective of this research is to reduce waste in the production ceramics of Ceramics Factory in Thailand. The 7 Quality Control Tools (7 QC Tools) were implemented including Check sheet, Graph, Pareto diagram an...The objective of this research is to reduce waste in the production ceramics of Ceramics Factory in Thailand. The 7 Quality Control Tools (7 QC Tools) were implemented including Check sheet, Graph, Pareto diagram and Fishbone diagram, which were used to analyze and solve the problems. It was found that most of the wastes come from burning ceramics process. The kilns and trolleys has been used for a long time. Furthermore, the equipment and parts were damaged from lack of maintenance. The non-standard of product arrangement method into the kilns were the cause of waste. Thus, the researcher improved trolleys into the kilns and designed a fixture to help worker to product arrangement. The results of the research gathered data from quality inspection department. Then comparing data before the improvement (between September 2013 to December 2013) and after the improvement (between November 2014 to February 2015), the wastes are reduced from 8.97% to 0.29%. The result of improving is very efficiency because it can reduce the wastes by 8.68%.展开更多
文摘In order to build a ceramic component by inkjet printing, the object must be fabricated through the interaction and solidification of drops, typically in the range of 10–100 p L. In order to achieve this goal, stable ceramic inks must be developed. These inks should satisfy specific rheological conditions that can be illustrated within a parameter space defined by the Reynolds and Weber numbers. Printed drops initially deform on impact with a surface by dynamic dissipative processes, but then spread to an equilibrium shape defined by capillarity. We can identify the processes by which these drops interact to form linear features during printing, but there is a poorer level of understanding as to how 2D and 3D structures form. The stability of 2D sheets of ink appears to be possible over a more limited range of process conditions that is seen with the formation of lines. In most cases, the ink solidifies through evaporation and there is a need to control the drying process to eliminate the "coffee ring" defect. Despite these uncertainties, there have been a large number of reports on the successful use of inkjet printing for the manufacture of small ceramic components from a number of different ceramics. This technique offers good prospects as a future manufacturing technique. This review identifies potential areas for future research to improve our understanding of this manufacturing method.
文摘The objective of this research is to reduce waste in the production ceramics of Ceramics Factory in Thailand. The 7 Quality Control Tools (7 QC Tools) were implemented including Check sheet, Graph, Pareto diagram and Fishbone diagram, which were used to analyze and solve the problems. It was found that most of the wastes come from burning ceramics process. The kilns and trolleys has been used for a long time. Furthermore, the equipment and parts were damaged from lack of maintenance. The non-standard of product arrangement method into the kilns were the cause of waste. Thus, the researcher improved trolleys into the kilns and designed a fixture to help worker to product arrangement. The results of the research gathered data from quality inspection department. Then comparing data before the improvement (between September 2013 to December 2013) and after the improvement (between November 2014 to February 2015), the wastes are reduced from 8.97% to 0.29%. The result of improving is very efficiency because it can reduce the wastes by 8.68%.