Today＇s industry requires more reliable information on the current status of their hard assets; prognosis for continued usability of systems and better predictability of equipment life cycle maintenance. Therefore, a...Today＇s industry requires more reliable information on the current status of their hard assets; prognosis for continued usability of systems and better predictability of equipment life cycle maintenance. Therefore, an innovative technique for early detection of potential failure and condition monitoring is urgently required by many engineers. This document describes a novel approach to improve industrial equipment safety, reliability and life cycle management. A new field portable instrument called the ＂IMS （indicator of mechanical stresses）＂ utilizes magneto-anisotropic （＂cross＂） transducers to measure anisotropy of magnetic properties in ferromagnetic material. Mechanical stresses including residual stresses in Ferro-magnetic parts, are ＂not visible＂ to most traditional NDT （non-destructive testing） methods; for example, radiography and ultrasonic inspection. Stress build-up can be the first indicator that something is faulty with a structure. This can be the result of a manufacturing defect; or as assets age and fatigue, stress loads can become unevenly distributed throughout the metal. We outline the evaluation of IMS as a fast screening tool to provide structural condition or deterioration feedback in novel applications for pipelines, petrochemical refinery, cranes, and municipal infrastructure.展开更多
文摘Today＇s industry requires more reliable information on the current status of their hard assets; prognosis for continued usability of systems and better predictability of equipment life cycle maintenance. Therefore, an innovative technique for early detection of potential failure and condition monitoring is urgently required by many engineers. This document describes a novel approach to improve industrial equipment safety, reliability and life cycle management. A new field portable instrument called the ＂IMS （indicator of mechanical stresses）＂ utilizes magneto-anisotropic （＂cross＂） transducers to measure anisotropy of magnetic properties in ferromagnetic material. Mechanical stresses including residual stresses in Ferro-magnetic parts, are ＂not visible＂ to most traditional NDT （non-destructive testing） methods; for example, radiography and ultrasonic inspection. Stress build-up can be the first indicator that something is faulty with a structure. This can be the result of a manufacturing defect; or as assets age and fatigue, stress loads can become unevenly distributed throughout the metal. We outline the evaluation of IMS as a fast screening tool to provide structural condition or deterioration feedback in novel applications for pipelines, petrochemical refinery, cranes, and municipal infrastructure.
