The finite element analysis （FEA） software Ansys was employed to study the stress state of the dies of both plane and non-plane parting face structures with uniform interference and the die of plane parting face str...The finite element analysis （FEA） software Ansys was employed to study the stress state of the dies of both plane and non-plane parting face structures with uniform interference and the die of plane parting face structure with non-uniform interference. Considering the symmetry of the die, a half gear tooth model of the two-ring assembled die with 2.5 GPa inner pressure was constructed. Four paths were defined to investigate the stress state at the bottom comer of the die where stress concentration was serious. FEA results show that the change of parting face from non-plane to plane can greatly reduce the stress at the teeth tips of the die so that the tip fracture is avoided. The interference structure of the die is the most important influencing factor for the stress concentration at the bottom comer. When non-uniform interference is adopted the first principal stress at the comer on the defined paths of the die is much lower than that with uniform interference. The bottom hole radius is another important influencing factor for the comer stress concentration. The first principal stress at the comer of the plane parting face die with non-uniform interference is reduced from 2.3 to 1.9 GPa when the hole radius increases from 12.5 to 16.0 mm. The optimization of the die structure increases the life of the die from 100 to 6 000 hits.展开更多
This paper uses the TSA （therrnoelastic stress analysis） technique to determine the stress concentration factor （Kt） of a U-notch in an aluminum plate, and then compares the results with those obtained from a FEA ...This paper uses the TSA （therrnoelastic stress analysis） technique to determine the stress concentration factor （Kt） of a U-notch in an aluminum plate, and then compares the results with those obtained from a FEA （finite elements analysis） of the same specimen. In order to do so, it devises a calculation procedure to extrapolate the thermoelastic data near the tip of the notch and then applies the resulting algorithm to seven distinct experiments that had different loading frequencies, mean loads and load ranges. The overall positive results suggest that the technique may be suitable for Kt measurements in real-world structures. A discussion about the calibration factor of the thermoelastic data is included by confronting the calibration results using independent tensile uniaxial tests and using the U-notch TSA and FEA paired specimen data.展开更多
基金Project(2006BAF04B06) supported by the National Key Technology R & D Program of ChinaProject(2005AA101B19) supported by the Key Technology R & D Program of Hubei Province, China
文摘The finite element analysis （FEA） software Ansys was employed to study the stress state of the dies of both plane and non-plane parting face structures with uniform interference and the die of plane parting face structure with non-uniform interference. Considering the symmetry of the die, a half gear tooth model of the two-ring assembled die with 2.5 GPa inner pressure was constructed. Four paths were defined to investigate the stress state at the bottom comer of the die where stress concentration was serious. FEA results show that the change of parting face from non-plane to plane can greatly reduce the stress at the teeth tips of the die so that the tip fracture is avoided. The interference structure of the die is the most important influencing factor for the stress concentration at the bottom comer. When non-uniform interference is adopted the first principal stress at the comer on the defined paths of the die is much lower than that with uniform interference. The bottom hole radius is another important influencing factor for the comer stress concentration. The first principal stress at the comer of the plane parting face die with non-uniform interference is reduced from 2.3 to 1.9 GPa when the hole radius increases from 12.5 to 16.0 mm. The optimization of the die structure increases the life of the die from 100 to 6 000 hits.
文摘This paper uses the TSA （therrnoelastic stress analysis） technique to determine the stress concentration factor （Kt） of a U-notch in an aluminum plate, and then compares the results with those obtained from a FEA （finite elements analysis） of the same specimen. In order to do so, it devises a calculation procedure to extrapolate the thermoelastic data near the tip of the notch and then applies the resulting algorithm to seven distinct experiments that had different loading frequencies, mean loads and load ranges. The overall positive results suggest that the technique may be suitable for Kt measurements in real-world structures. A discussion about the calibration factor of the thermoelastic data is included by confronting the calibration results using independent tensile uniaxial tests and using the U-notch TSA and FEA paired specimen data.
