Spray drying is an important continuous industrial process for drying pumpable liquid formulations irrespective of their heat sensitivity, rheology, solids content and processing rate. Furthermore spray drying has the...Spray drying is an important continuous industrial process for drying pumpable liquid formulations irrespective of their heat sensitivity, rheology, solids content and processing rate. Furthermore spray drying has the capability through drying chamber design, plant layout and mode of operation to produce dried products of specific particulate size and morphology. These are important aspects when spray drying technology is applied to the needs of customized powder manufacture. There are many examples in industry where spray dried powders have to meet stringent specifications set by such factors as end-product powder quality standards dictated by global competition,dry raw material characteristics required for optimum downstream processing, and dry materials handling to comply with environmental, health and safety issues. Spray drying is no longer regarded just as a convective industrial drying concept, but also as an integral part of modern manufacturing practices applying powder technology. This paper reviews the aspects of spray dryer design and operation for consideration when customized powder manufacture is involved.展开更多
In this study, the flow characteristics and behaviors of virgin and recycled Inconel powder for powder-bed additive manufacturing (AM) were studied using different powder characterization techniques. The results rev...In this study, the flow characteristics and behaviors of virgin and recycled Inconel powder for powder-bed additive manufacturing (AM) were studied using different powder characterization techniques. The results revealed that the particle size distribution (PSD) for the selective laser melting (SLM) process is typically in the range from 15 μm to 63 μm. The flow rate of virgin Inconel powder is around 28 s·(50 g)^-1. In addition, the packing density was found to be 60%. The rheological test results indicate that the virgin powder has reasonably good flowability compared with the recycled powder. The inter-relation between the powder characteristics is discussed herein. A propeller was successfully printed using the powder. The results suggest that Inconel powder is suitable for AM and can be a good reference for researchers who attempt to pro- duce AM powders.展开更多
文摘Spray drying is an important continuous industrial process for drying pumpable liquid formulations irrespective of their heat sensitivity, rheology, solids content and processing rate. Furthermore spray drying has the capability through drying chamber design, plant layout and mode of operation to produce dried products of specific particulate size and morphology. These are important aspects when spray drying technology is applied to the needs of customized powder manufacture. There are many examples in industry where spray dried powders have to meet stringent specifications set by such factors as end-product powder quality standards dictated by global competition,dry raw material characteristics required for optimum downstream processing, and dry materials handling to comply with environmental, health and safety issues. Spray drying is no longer regarded just as a convective industrial drying concept, but also as an integral part of modern manufacturing practices applying powder technology. This paper reviews the aspects of spray dryer design and operation for consideration when customized powder manufacture is involved.
基金financial support provided by A*STAR Additive Manufacturing Centre (AMC) Initiative: Work package 1-High temperature materials development for 3D additive manufacturing (142680088)
文摘In this study, the flow characteristics and behaviors of virgin and recycled Inconel powder for powder-bed additive manufacturing (AM) were studied using different powder characterization techniques. The results revealed that the particle size distribution (PSD) for the selective laser melting (SLM) process is typically in the range from 15 μm to 63 μm. The flow rate of virgin Inconel powder is around 28 s·(50 g)^-1. In addition, the packing density was found to be 60%. The rheological test results indicate that the virgin powder has reasonably good flowability compared with the recycled powder. The inter-relation between the powder characteristics is discussed herein. A propeller was successfully printed using the powder. The results suggest that Inconel powder is suitable for AM and can be a good reference for researchers who attempt to pro- duce AM powders.