Aiming at the shortcomings of traditional contact measurement methods such as low measurement efficiency,high cost and low accuracy,a non-contact optical measurement method based on the laser displacement sensor is pr...Aiming at the shortcomings of traditional contact measurement methods such as low measurement efficiency,high cost and low accuracy,a non-contact optical measurement method based on the laser displacement sensor is proposed.According to the relevant regulations of the coaxiality error evaluation standard and the structural characteristics of the compound gear shaft,we have designed and built a set of supporting software system as well as a hardware test platform.In this paper,the distance difference threshold and scale threshold methods are used to eliminate outlier data.The least squares circle is selected to calculate the center of the circle and the minimum containment cylinder axis method is used as the reference axis of the composite gear shaft.Compensated by the standard step shaft calibration,the coaxiality error of the composite gear shaft can be measured to be within 0.01 mm in less than two minutes.The range value of the multi-section measurement test is 0.065 mm.The average coaxiality error is∅0.476 mm.展开更多
Pressure-sensitive paint(PSP)is a global pressure measurement technique.Compared with pressure transducers,PSP has significant advantages such as high spatial resolution and a lack of contact when applied to fast-rota...Pressure-sensitive paint(PSP)is a global pressure measurement technique.Compared with pressure transducers,PSP has significant advantages such as high spatial resolution and a lack of contact when applied to fast-rotating blades.However,due to the limitations of other pressure measurement techniques,the validation of PSP measurements on fast-rotating blades is generally difficult.In this work,a comprehensive study including PSP measurement,force balance measurement,and simulation was conducted on a 1 m-diameter propeller at the China Aerodynamic Research and Development Center.First,our computational fluid dynamics(CFD)code was validated by comparing the calculated aerodynamic thrust with the results from force balance measurements.Then,the pressure distributions on the propeller blade obtained by PSP were carefully compared with the CFD results under different working conditions.The results of PSP measurements,force balance measurements,and CFD showed good agreement,and the PSP measurement errors were estimated to be less than 5% of the dynamic pressure at the blade tip.Finally,the variations in pressure distribution under different rotating speeds and free-stream velocities were discussed.展开更多
基金supported by the National Natural Science Foundation of China(No.51975293)Aeronautical Science Foundation of China (No. 2019ZD052010)
文摘Aiming at the shortcomings of traditional contact measurement methods such as low measurement efficiency,high cost and low accuracy,a non-contact optical measurement method based on the laser displacement sensor is proposed.According to the relevant regulations of the coaxiality error evaluation standard and the structural characteristics of the compound gear shaft,we have designed and built a set of supporting software system as well as a hardware test platform.In this paper,the distance difference threshold and scale threshold methods are used to eliminate outlier data.The least squares circle is selected to calculate the center of the circle and the minimum containment cylinder axis method is used as the reference axis of the composite gear shaft.Compensated by the standard step shaft calibration,the coaxiality error of the composite gear shaft can be measured to be within 0.01 mm in less than two minutes.The range value of the multi-section measurement test is 0.065 mm.The average coaxiality error is∅0.476 mm.
基金supported by the Foundation of the State Key Laboratory of Aerodynamics(Grant No.SKLA2019040302)the National Natural Science Foundation of China(Grant No.11872038).
文摘Pressure-sensitive paint(PSP)is a global pressure measurement technique.Compared with pressure transducers,PSP has significant advantages such as high spatial resolution and a lack of contact when applied to fast-rotating blades.However,due to the limitations of other pressure measurement techniques,the validation of PSP measurements on fast-rotating blades is generally difficult.In this work,a comprehensive study including PSP measurement,force balance measurement,and simulation was conducted on a 1 m-diameter propeller at the China Aerodynamic Research and Development Center.First,our computational fluid dynamics(CFD)code was validated by comparing the calculated aerodynamic thrust with the results from force balance measurements.Then,the pressure distributions on the propeller blade obtained by PSP were carefully compared with the CFD results under different working conditions.The results of PSP measurements,force balance measurements,and CFD showed good agreement,and the PSP measurement errors were estimated to be less than 5% of the dynamic pressure at the blade tip.Finally,the variations in pressure distribution under different rotating speeds and free-stream velocities were discussed.