In order to reasonably utilize the abundant resources of high-phosphorus iron ore and ilmenite in China, the technology of top-blown smelting reduction with oxygen enrichment was used to smelt the mixed ore of high-ph...In order to reasonably utilize the abundant resources of high-phosphorus iron ore and ilmenite in China, the technology of top-blown smelting reduction with oxygen enrichment was used to smelt the mixed ore of high-phosphorus iron and ilmenite. The effect, which is related to basicity, reduction temperature, carbon-oxygen ratio and time of ventilated oxygen to iron recovery, dephosphorization rate, content of iron, phosphorus, sulfur and titanium in pig iron, was investigated in the experiment. The results show that an ideal outcome can be gained in condition of 6：4 ration on Mengqiao concentrate and Huimin iron ore, temperature of 1 500℃, basicity of 1.3, 1.0 on molar ration of carbon to oxygen, time of 10 min on blowing-oxygen. The outcome is that there is no foamy slag in generation, a good separation of slag and iron, iron recovery with 91.41%, content of phosphorus with 0.27% and tilanium content less than 0.001%, The atmosphere of strong oxidizing in the upper of reduction container and high potential of oxygen in the composition of slag in this technique bring phosphorus, titanium and silicon into slag, which ensures less content of impurity in pig iron.展开更多
The evaluation of the mixing effect of gas-liquid two-phase flow during the top-blown gas agitation mixing is one of the difficulties in the testing field, especially in the process of using the model method to study ...The evaluation of the mixing effect of gas-liquid two-phase flow during the top-blown gas agitation mixing is one of the difficulties in the testing field, especially in the process of using the model method to study the metallurgical top-blowing process. In order to evaluate the effect of gas-liquid two-phase flow mixing, a gas chromatography simulation based on capacitance tomography was used to visualize the flow pattern and analyze the mixed characteristics. A gas top-blown agitation test rig was set up, the gas phase was air-selected, and the liquid phase was selected from synthetic heat-conducting oil. The top-blown stirring test process was measured and imaged by electrical capacitance tomography (ECT) equipment from ECT Instruments Ltd (UK). The MATLAB program was used to identify the mixing areas of the images to obtain the distribution of gas-liquid two-phase. The flow pattern of the gas-liquid mixing region was obtained. The chaotic detection of the gas-liquid mixing process was performed by the three-state test method;the images were processed by the counting box dimension-corrosion method to obtain the mixing uniformity time of gas-liquid flow. Results show that it is feasible to use the capacitance tomography technique to visualize the gas-liquid two-phase distribution. The uniformity time quantification of the gas-liquid mixing process is also achieved.展开更多
基金Project(51064015) supported by the National Natural Science Foundation of ChinaProject(ZD2010001) supported by the Key Project of Yunnan Province Education of China
文摘In order to reasonably utilize the abundant resources of high-phosphorus iron ore and ilmenite in China, the technology of top-blown smelting reduction with oxygen enrichment was used to smelt the mixed ore of high-phosphorus iron and ilmenite. The effect, which is related to basicity, reduction temperature, carbon-oxygen ratio and time of ventilated oxygen to iron recovery, dephosphorization rate, content of iron, phosphorus, sulfur and titanium in pig iron, was investigated in the experiment. The results show that an ideal outcome can be gained in condition of 6：4 ration on Mengqiao concentrate and Huimin iron ore, temperature of 1 500℃, basicity of 1.3, 1.0 on molar ration of carbon to oxygen, time of 10 min on blowing-oxygen. The outcome is that there is no foamy slag in generation, a good separation of slag and iron, iron recovery with 91.41%, content of phosphorus with 0.27% and tilanium content less than 0.001%, The atmosphere of strong oxidizing in the upper of reduction container and high potential of oxygen in the composition of slag in this technique bring phosphorus, titanium and silicon into slag, which ensures less content of impurity in pig iron.
基金Project(51666006) supported by the National Natural Science Foundation of ChinaProject(U1602272) supported by the Joint Funds of the National Natural Science Foundation of ChinaProject(2015HA019) supported by the Scientific and Technological Leading Talent Projects in Yunnan Province,China
文摘The evaluation of the mixing effect of gas-liquid two-phase flow during the top-blown gas agitation mixing is one of the difficulties in the testing field, especially in the process of using the model method to study the metallurgical top-blowing process. In order to evaluate the effect of gas-liquid two-phase flow mixing, a gas chromatography simulation based on capacitance tomography was used to visualize the flow pattern and analyze the mixed characteristics. A gas top-blown agitation test rig was set up, the gas phase was air-selected, and the liquid phase was selected from synthetic heat-conducting oil. The top-blown stirring test process was measured and imaged by electrical capacitance tomography (ECT) equipment from ECT Instruments Ltd (UK). The MATLAB program was used to identify the mixing areas of the images to obtain the distribution of gas-liquid two-phase. The flow pattern of the gas-liquid mixing region was obtained. The chaotic detection of the gas-liquid mixing process was performed by the three-state test method;the images were processed by the counting box dimension-corrosion method to obtain the mixing uniformity time of gas-liquid flow. Results show that it is feasible to use the capacitance tomography technique to visualize the gas-liquid two-phase distribution. The uniformity time quantification of the gas-liquid mixing process is also achieved.
