Influence of pre-deformation on age-hardening response and mechanical properties of extruded Mg-6%Zn-1%Mn alloy

The effect of cold plastic deformation between solution treatment and artificial aging on the age-hardening response and mechanical properties of alloy was investigated by micro-hardness test,tensile test,optical microscopy（OM） and TEM observation.After solution treatment at 420 ℃ for 1 h,three kinds of pre-deformation strains,i.e.0,5% and 10%,were applied to extruded ZM61 bars.Age-hardening curves show that pre-deformation can significantly accelerate the precipitation kinetics and increase peak-hardness value;however,as pre-deformation strain rises from 5% to 10%,there is no gain in peak hardness value.The room temperature（RT） tensile properties demonstrate that increasing the pre-deformation degree can enhance the yield strength（YS） and ultimate tensile strength（UTS） but moderately reduce elongation（EL）;furthermore,the enhancement of YS is larger than that of UTS.No twin can be observed in 5% pre-deformed microstructure;however,a large number of twins are activated after 10% pre-deformation.The peak-aged TEM microstructure shows that pre-deformation can increase the number density of rod-shaped β 1 ＇ precipitates which play a key role in strengthening ZM61 alloy.

Behavior of soil lateral deformation under embankments

Based on analysis of additional horizontal stress in the soil underembankment load, the behavior of the lateral deformation of the soil along the depth is studied. Theresult shows that the distribution of lateral deformation along the depth is arch-shaped, whichcorresponds nicely with the observed data. According to this, a new prediction model is establishedto forecast the lateral deformation. The shapes of the model curve with three parameters in themodel a, b and c are presented. The three parameters can easily be determined by three measured data(s_0, 0), (s_1, h_0)and (s_2, 2h_0). This model is applied to study two cases. The comparisonsillustrate that the displacement predicted by the model corresponds nicely with the measured data.

对德国产KS12/630成绳机的改进

德国产KS12 6 30成绳机设计生产能力大 ,采用自动上料机构 ,大大降低了工人劳动强度 ,生产率也高。但是经使用发现上料小车故障频繁 ,变形器小轴经常发生弯曲、甚至断裂的现象 ,变速箱也经常出现异常情况。针对出现的这些问题 ,通过分析并对其结构进行改进后 ,设备得以正常运行 。

Optimizing microstructure and mechanical properties of heat-treated Al-Zn-Mg-Cu alloy by indirect hot deformation technology

In this paper,the indirect thermal tensile experiments of 7075 aluminum alloy including the pre-deformation process at room temperature and the final heat tensile process were carried out,the plastic deformation behavior and forming limit of the material in the compound forming process were investigated considering three pre-deformation amounts 4%,9%,14%,two strain rates 0.001 s^(-1),0.01 s^(-1) and four forming temperatures 300℃,350℃,400℃,450℃.In the indirect hot forming process,the material is sensitive to the pre-deformation,strain rate,and forming temperature,when the strain rate is 0.01 s^(-1),the pre-deformation amount is 4%,and the forming temperature is 400℃,respectively,the maximum tensile deformation is 50 mm.Finally,taking the process in which the forming temperature is 450℃ as an example,according to the observation of the microstructure appearance of fracture,the fracture type in the hot forming process was judged as the ductile fracture.By analyzing the microstructure of the specimen treated with the quenching and artificial aging process,the eutectic T(AlZnMgCu)phase and α(Al)matrix formed a network of non-equilibrium alpha binary eutectic.

Numerical study on forming complex fitting body on end of integrated stainless steel pipe without welds

It is necessary to use the integrated stainless steel pipe having two fitting bodies without welds while train travelling at high speed. In order to form this type of integrated stainless steel pipe, the method of preforming combined finish forming process is developed. The preforming process is characterized by flaring combined upsetting for left fitting body which is like a flange, and is characterized by tube axial compressive process under die constraint for right fitting body which is like a double-wall pipe. The finite element simulations of the processes are carried out by software package DEFORM, and the results indicate that: 1) left or right fitting body can be formed by a two-step forming process without folding and under-filling defects; 2) by using two-step forming, strain and stress in left fitting body are larger than those in right fitting body, and deformation in right fitting body is more homogenous than the deformation in left fitting body; 3) two or more preforming steps may be needed for left fitting body considering the distributions of strain and stress.

Effect of pre-deformation of rolling combined with stretching on stress corrosion of aluminum alloy 2519A plate

The effect of the pre-deformation of rolling combined with stretching on the stress corrosion cracking resistance of aluminum alloy 2519A was studied by means of the slow strain rate technique at 10-6 s-1. The tensile strength and stress corrosion index of the alloy plate with 7% rolling plus 3% perpendicular stretching were 481 MPa and 0.0429, respectively, showing better mechanical property and stress corrosion cracking resistance than those with 4% rolling plus 3% parallel stretching or 7% rolling plus 3% parallel stretching, which is due to its finer and denser precipitates within the grains, discontinuous grain boundary precipitates, as well as more narrow precipitate-free zone width. Such microstructure is attributing to the denser and more homogeneously distributed dislocations which are produced by the pre-deformation.

Forming response of AA5052-H32 sheet deformed using a shock tube

The effect of bending pre-strain and pressure on the forming behavior of AA5052-H32 sheets has been studied using a shock tube. Various forming parameters like dome height, effective strain and stress distribution, hardness, and grain size evolution have been measured. Circular grids are printed on the sheets and Hill’s 1948 yield criterion is used to calculate the effective strain distribution. The effective stress distribution is calculated by using the Hollomon’s power law. The strain evolution during the forming process is monitored by mounting a strain rosette at the mid location of the sheet. The strain-time graph confirms the sharp rise in the peak strain and it increases significantly at higher pressure. The variation in the forming parameters asserts that the material stretches uniformly without strain localization. The optical microstructures also depict that the equiaxed grains are stretched and elongated after the shock deformation. This analysis confirms that the forming behavior of the material is dependent both on the degree of pre-strain and the change in pressure.

Effect of prestressed ultrasonic peen forming parameters on bending curvature and spherical deformation of plate

The elastic prestressed ultrasonic peen forming(UPF)was adopted in order to solve problems of insufficient bending deformation and large spherical deformation of plate during free UPF.The theoretical analysis of prestressed UPF and the influence of elastic prebending moment on deformation were analyzed.Spherical deformation coefficient was defined to quantificationally describe the spherical deformation.Experiments were conducted to compare the differences between free UPF and prestressed UPF processes and the effects of processing parameters on bending curvature and spherical deformation coefficient were studied.The results show that peening trajectory in chordwise direction is beneficial to enlarging spanwise bending deformation and decreasing spherical deformation coefficient.Large prebending curvature is helpful to increase spanwise bending deformation and decrease chordwise deformation,thereby obviously decreasing spherical deformation coefficient.Large spanwise deformation can be obtained under large firing pin velocity,small plate thickness and small offset distance.Large firing pin velocity plays a positive role in decreasing spherical deformation,while plate thickness and offset distance have little effect on it.Above all,prebending curvature and peening trajectory are the most important factors during prestressed UPF process.This study provides guidance for parameters optimization of prestressed UPF for wing plate with large thickness.

Effects of pre-deformation mode and strain on creep aging bend-forming process of Al-Cu-Li alloy

The bending deformation method was adopted to characterize the creep deformation behavior of Al-Cu-Li alloy in the creep aging forming(CAF) process based on a series of CAF tests, and the evolution laws of its mechanical properties and microstructures under different pre-deformation conditions were studied. The results show that the bending creep strain characterization method can intuitively describe the creep variation. With the increase of the pre-deformation strain, the creep strain of the specimen firstly increases and then decreases. The increase of the pre-deformation strain can promote the course of aging precipitation, and improve the formed alloy’s tensile properties at room temperature, the Kahn tearing properties, and the fatigue propagation properties. Pre-rolled specimens produce a slightly weaker work hardening than pre-stretched specimens, but they also create a stronger aging-strengthening effect;thus the strength, toughness and damage performance can be improved to some extent. Among all the types of specimens, the specimen with 3% rolling after CAF treatment has the best comprehensive mechanical properties.

Model of critical strain for dynamic recrystallization in 10%TiC/Cu-Al_2O_3 composite

Using the Gleeble-1500 D simulator, the hot deformation behavior and dynamic recrystallization critical conditions of the 10%Ti C/Cu-Al2O3(volume fraction) composite were investigated by compression tests at the temperatures from 450 °C to 850 °C with the strain rates from 0.001 s-1 to 1 s-1. The results show that the softening mechanism of the dynamic recrystallization is a feature of high-temperature flow true stress-strain curves of the composite, and the peak stress increases with the decreasing deformation temperature or the increasing strain rate. The thermal deformation activation energy was calculated as 170.732 k J/mol and the constitutive equation was established. The inflection point in the lnθ-ε curve appears and the minimum value of-(lnθ)/ε-ε curve is presented when the critical state is attained for this composite. The critical strain increases with the increasing strain rate or the decreasing deformation temperature. There is linear relationship between critical strain and peak strain, i.e., εc=0.572εp. The predicting model of critical strain is described by the function of εc=1.062×10-2Z0.0826.

Experimental research on mechanical properties of prestressed truss concrete composite beam encased with circular steel tube

Tests of 4 simply supported unbonded prestressed truss concrete composite beams encased with circular steel tube were carried out. It is found that the ratio of the stress increment of the unbonded tendon to that of the tensile steel tube is 0.252 during the using stage,and the average crack space of beams depends on the ratio of the sum of the bottom chord steel tube's outside diameter and the secondary bottom chord steel tube's section area to the effective tensile concrete area. The coefficient of uneven crack distribution is 1.68 and the formula for the calculation of crack width is established. Test results indicate that the ultimate stress increment of unbonded tendon in the beams decreases in linearity with the increase of the composite reinforcement index β0. The pure bending region of beams accords with the plane section assumption from loading to failure. The calculation formula of ultimate stress increment of the unbonded tendon and the method to calculate the bearing capacity of normal section of beams have been presented. Besides,the method to calculate the stiffness of this sort of beams is brought forward as well.

Influence of concrete differential aging time on the construction phases analysis of the Fenghua River Bridge

The Fenghua River Bridge is a major structure on the highway between Hengzhang and Guojiachi, which is to be built with a four-span prestress concrete (PC) box girder and symmetrical cantilever castings. In this paper, a finite element method (FEM) model is set up to study the effects of concrete differential aging time on the construction phases of the Fenghua River Bridge by calculating the vertical displacement of the folding segment of the middle span and the longitudinal bending moment of Pier 12#. In the model, the girders are classified into 150 changing sections based on the desgn scheme, and their construction is to be carried in 16 phases respectively to build 12 blocks connected by a side folding segment and a middle folding segment, covered with a second dead load and in completion for 20 years. It is found that the internal forces and deformations of the concrete structures at the aging time of 60 d are quite different from those of 0 d aging time while the behaviors of the structures of 120 d aging time is nearly the same as those of 60 d aging time― the differences are so small that can be neglected, suggesting that the creep develops obviously about one month after the cement is hardened and the development fades later on.

Design of Large-Scale Prestressing Bucket Foundation for Offshore Wind Turbines

The key in the force transmission between the tower and the foundation for offshore wind turbines is to transfer the large moment and horizontal loads. The finite element model of a large-scale prestressing bucket founda- tion for offshore wind turbines is set up and the structural characteristics of the arc transition structure of the founda- tion are analyzed for 40-60 channels(20-30 rows) arranged with prestressing steel strand under the same ultimate load and boundary conditions. The mechanical characteristics of the key parts of the foundation structures are illus- trated by the peak of the principal tensile stress, the peak of the principal compressive stress and the distribution areas where the principal tensile stress is larger than 2.00 MPa. It can be concluded that the maximum principal tensile stress of the arc transition decreases with the increasing number of channels, and the amplitude does not change signifi- cantly; the maximum principal compressive stress increases with the increasing number of channels and the amplitude changes significantly; however, for the distribution areas where the principal tensile stress is larger than 2.00 MPa, with different channel numbers, the phenomenon is not obvious. Furthermore, the principal tensile stress at the top of the foundation beams fluctuantly increases with the increasing number of channels and for the top cover of the bucket, the principal tensile stress decreases with the increasing number of channels.

Stretch rate and deformation for pre-stretching aluminum alloy sheet

Numerical simulation combined with experimental test was carried out to analyze the pre-stretching process of the 7075 aluminum alloy sheet,from which the stress variation curves and residual stress of aluminum alloy sheet in different stretch rates were obtained.The results show that the residual stress in length direction is released after unloading the stretch force,while the residual stress in width direction is released during the stretching process.The study of residual stress elimination is beneficial for optimizing stretch rate on the basis of residual stress distribution law.By comparing the variation principle of residual stress in length direction,the size range of three deformation areas and elimination percentage of residual stress were obtained.The residual stresses of clamping area and transition area are not eliminated effectively,so sawing quantity should be the sum of both the areas.The elimination rate of residual stress in even deformation area could reach 90% after choosing a proper stretch rate,which is verified by both simulation and experiment.

A new mathematical model for predicting flow stress of X70HD under hot deformation

To realize numerical simulation of rolling and obtain the hot forming process parameters for X70 HD steel, the flow stress behaviors of X70 HD steel were investigated under different temperatures（820-1100 ℃ and strain rates（0.01-10 s-1） on a Gleeble-3500 thermo-simulation machine. A new flow stress model was established. The linear and exponential relationship methods were applied to the parameters with respect to temperature and deformation rates. The rise of curve ends under certain conditions was analyzed. The flow stress of X70 HD steel predicted by the proposed model agrees well with the experimental results. So, it greatly improves the precision of the metal thermoplastic processing through finite element method and practical application of engineering.

Application of probability integral method in ground deformation prediction

In order to study the law of mining subsidence and ground movement, to provide the basis of coal mining under building, railway and water, we used the probability integration method to make comprehensive evaluation of ground stability. Take Yingcheng Coal Mine of Jiutai as an example. Mining-induced movement and horizontal movement are analyzed on the basis of the measurement data. The resuhs of prediction can pro- vide reference and basis for prevention of coal mining subsidence and future restoration and treatment.

Prediction of pyrolysis kinetic parameters from biomass constituents based on simplex-lattice mixture design

The aim of this study is to determine the effect of the main chemical components ofbiomass： cellulose, hemicel- lulose and lignin, on chemical kinetics ofbiomass pyrolysis. The experiments were designed based on a simplex- lattice mixture design. The pyrolysis was observed by using a thermogravimetric analyzer. The curves obtained from the employed analytical method fit the experimental data （R2 〉 0.9）. This indicated that this method has the potential to determine the kinetic parameters such as the activation energy （E~）, frequency factor （A） and re- action order （n） for each point of the experimental design. The results obtained from the simplex-lattice mixture design indicated that cellulose had a significant effect on Ea and A, and the interaction between cellulose and lignin had an important effect on the reaction order, n. The proposed models were then proved to be useful for predicting pyrolysis behavior in real biomass and so could be used as a simple approximation for predicting the overall trend of chemical reaction kinetics.

Influence of Deformation on Light Particles as a Probe of Nuclear Dissipation for a Neutron-Deficient ^178Pb System

Using a diffusion model we investigate deformation effects on the sensitivity of different light particles to nuclear dissipation for a rather neutron-deficlent ^178Pb system. Galculations show that deformation significantly increases the sensitivity of neutron emission to dissipation strength, and that this effect becomes stronger with increasing deformation.

Achieving large transport bandgaps in bilayer graphene

Since opening sizable bandgaps in bilayer graphene （BLG） was proven possible, BLG has attracted considerable attention as a promising high-mobility candidate material for many electronic and optoelectronic applications. However, the bandgaps observed in the transport experiments reported in the literature are far smaller than both the theoretical predictions and the bandgaps extracted from optical measurements. In this study, we investigate the factors preventing the formation of large bandgaps and demonstrate that a -200-meV transport bandgap can be opened in BLG by scaling the gate dielectric and employing a ribbon channel to suppress the percolative transport. This is the largest transport bandgap that has been achieved in BLG to date.